[0004] Before the metallization of the surface of the SOP
package circuit module, the non-plating area needs to be protected to achieve the purpose of partial surface metallization. However, due to the complex structure of the non-plating area of the circuit module, it is necessary to protect the two rows of outer leads vertically drawn from the bottom of the module and the surface of the bottom plate. , the use of ordinary protection methods, such as making special
resist plating jigs,
coating resist glue, wrapping resist tape and other processes cannot achieve the resist plating effect, which is likely to cause plating solution leakage; and use resist plating paint with strong adhesion Protection will cause the lead area to be uncleanly removed and chemical reagents will damage the solder resist on the bottom plate, etc., which will affect the
solderability and appearance of the final product
The traditional method of resisting plating cannot be applied to the resisting protection of this circuit, and there are mainly the following problems:
[0005] 1. Plating-resisting peelable adhesive
coating: The resisting-plating peelable adhesive has a high
viscosity, and there will be individual bubbles and pores in the direct application process, and the plating solution will still leak and cause
corrosion to the non-plating area; and increasing the number of coatings will inevitably make The adhesive layer becomes thicker, and the adhesive force is significantly increased, which will cause damage such as
distortion and deformation of the outer lead during the subsequent removal process
[0006] 2. Covering and protection of plating-resisting fixtures and fixtures: Due to the small size of the circuit module and the high height of the stand, it is necessary to use external leads to achieve
cathode electrical conduction during the surface metallization process (such as figure 2 ), the tooling needs to be slotted with a depth-to-
width ratio greater than 40:1, and it is necessary to add
electrical connection points in the groove with a width of about 0.4-0.5 mm, and it is necessary to make clamping points during the surface metallization process. The tooling is more difficult to realize Big
Moreover, there are many types of products and different packaging sizes. A large number of tooling needs to be produced for each product, which is not conducive to
cost control.
[0007] 3.
Coating of resisting paint: The surface metallization of SOP packaged circuit modules needs to electrolessly plate a layer of
nickel on the surface of the
epoxy potting compound, and in the process of
electroless nickel plating, the surface of the resisting paint will be plated with a
nickel layer. When the
organic solvent removes the resist plating paint, due to the barrier of the nickel layer on the surface, the resist plating paint and the
organic solvent cannot chemically react, and the resist plating paint cannot be removed
On the other hand, because the surface metallization process is long and the composition of the plating solution is complex, the
pH range of the plating solution in the whole process is: 0.2 to 11, and it is necessary to use a resisting paint that is resistant to acid and alkali corrosion, and this kind of resisting paint must be used. Strong organic solvents are used to remove them. Long-term immersion in organic solvents will cause damage to the
epoxy glue of the potting body and the solder resist paint on the bottom plate. Therefore, the plating resist protection of the circuit cannot be achieved by only using the resist plating paint.
[0008] Based on this, our research group has previously improved the plating resist protection method. Specifically, first wrap the plating resist tape on the side of the outer lead, then place a clamp between the two outer leads, and finally apply the resist plating on the non-metallized area to protect it. However, when this method is used to wrap the plating resist tape on the side of the outer lead, if the protective area of the plating resist tape is too large, the distance between the upper edge of the plating resist tape and the conductive clamping hole is too small, and the plating resist can be applied. When peeling the glue, in order to ensure the permeability of the conductive clamping hole, the protection of the plating resist tape on the surface of the outer lead is not complete. During the surface metallization process, the plating solution penetrates from the gap of the plating resist tape; and Since the distance between the outside of the outer lead and the edge of the circuit module is generally about 1 mm, there will be glue adhered to the surface to be plated during the process of applying the resist-plating peelable adhesive. The excess adhesive layer on the surface, because the resist-plating peelable adhesive liquid adheres to the surface as a whole after curing, in the process of eradicating, it will generate tension on the adhesive layer adhered to the surface of the bottom plate, and the contact area is small (the resist-plating tape will be wound after winding. The area where the resist plating can be stripped and the thickness of the base plate is only about 0.5mm) is separated from the base plate, resulting in the lack of tight plating protection and the penetration of the plating solution, while the plating resist tape wrapped around the outer lead is only for a single outer lead. The two outer surfaces of the lead are protected, and there is no protection for the two surfaces of a
single lead. Once the plating solution leaks, the surface of the lead will be electroplated with excess plating, resulting in poor appearance or even affected
solderability; or acid plating liquid infiltration, corrosion of the external leads, and
cracking of the lead base material when the lead is bent and formed in later products