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A kind of cyclic regeneration method of alumina drying tower in butyl rubber plant

A cyclic regeneration, butyl rubber technology, applied in chemical instruments and methods, separation methods, dispersed particle separation, etc., can solve the problem of affecting the adjustment of polymerization reaction, unqualified Mooney viscosity of butyl rubber, and increase the energy consumption of butyl rubber equipment , material consumption and other issues, to achieve the effect of good interaction

Active Publication Date: 2022-04-29
山东京博中聚新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] In actual operation, the operating cycle of each alumina drying tower has become an important factor restricting production. The service cycle (operating time) of each alumina drying tower in the existing recycling method is about 6 to 7 days; Frequent switching of towers not only increases the overall energy and material consumption of the butyl rubber plant, but also affects the adjustment of the polymerization reaction, which will generate a large amount of butyl rubber with unqualified Mooney viscosity, seriously affecting the stability of the plant and product quality
However, due to the regeneration stage of the above-mentioned cyclic regeneration method, the removal process gas chloride stage, the hydrolysis of methyl chloride will generate a large amount of acid, in order to neutralize the acid produced in the above-mentioned stage, it is neutralized by washing with an alkali washing tower, and this part of the lye is usually It is discharged during the pressure relief and vacuuming stage, and after the compressor is turned on again to cool down, water is easily brought into the system, causing the bed to be saturated with water; thus, in the subsequent switching process, the alumina drying tower is directly evacuated for process gas chlorine Filling with methane will generate a large amount of adsorption heat inside the bed, resulting in high-temperature hydrolysis of methyl chloride to generate a large amount of DME, which greatly affects the service life and service life of the alumina drying tower

Method used

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  • A kind of cyclic regeneration method of alumina drying tower in butyl rubber plant
  • A kind of cyclic regeneration method of alumina drying tower in butyl rubber plant
  • A kind of cyclic regeneration method of alumina drying tower in butyl rubber plant

Examples

Experimental program
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Effect test

Embodiment 1

[0047] (1) When the DME in the bed layer of the alumina drying tower A tower is saturated (the DME content at the outlet of the alumina drying tower A tower is 6.96ppm), prepare to switch to the standby alumina drying tower B tower: first open the B tower to The valve to the torch line releases the nitrogen gas in the tower. When the pressure drops to 15KPa, close the valve to the torch line, open the process gas circulation methyl chloride to the inlet valve of tower B, and pass the process gas chloride to tower B of the spare alumina drying tower. Pressurize, and at the same time open the outlet of tower B to the flare line valve, and replace the residual nitrogen in the bed with process gas chloride, which is cooled to 22°C through a heat exchanger in advance; due to the adsorption of activated alumina A large amount of heat will be released, so the temperature of the bed of tower B will be raised in the above process. When the temperature measurement point at the bottom of ...

Embodiment 2~3

[0050]Adopt the recycling method of alumina drying tower in the butyl rubber plant that embodiment 1 provides, difference is: in step (1), use alumina drying tower A tower outlet DME content, step (2) standby alumina drying tower The bed temperature and outlet nitrogen dew point temperature after tower A cooling down; see Table 1 for details.

[0051] Table 1 Differences in the condition parameters of the cyclic regeneration method of the alumina drying tower in the butyl rubber plant provided by Examples 1 to 3 of the present invention

[0052]

[0053] Taking Example 1 as an example, the bed temperature rise data (DCS data statistics) during switching before and after improvement were compared. The results are shown in Tables 2-3.

[0054] Table 2 adopts the cycle regeneration method provided in Example 1 to improve the bed temperature rise data when switching

[0055]

[0056]

[0057] Table 3 Bed temperature rise data when switching after adopting the improved cy...

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Abstract

The invention provides a cyclic regeneration method of an alumina drying tower in a butyl rubber device, comprising a switching stage and a regeneration stage, capable of realizing the cyclic regeneration of the alumina drying tower; Replacement, and the sign of completion of nitrogen replacement is improved from the 60min of the existing technology to the temperature rise at the bottom temperature measurement point of the bed, which can reduce the heat of adsorption generated inside the bed; strictly control the moisture in the bed during the regeneration stage to avoid moisture into the bed; so that based on the operation of the existing alumina drying tower, specific steps, conditions and parameters are adopted to achieve better interaction, reduce the risk of water saturation in the bed, and improve the regeneration effect of the alumina drying tower. Extend the service life, reduce the switching frequency, further reduce the overall energy consumption and material consumption of the butyl rubber plant, stabilize the polymerization reaction, and stabilize the product quality.

Description

technical field [0001] The invention relates to the technical field of chemical engineering, and more specifically relates to a recycling method for an alumina drying tower in a butyl rubber plant. Background technique [0002] In the butyl rubber plant, the whole process uses methyl chloride as the reaction carrier. After mixing isobutylene, isoprene and methyl chloride, it enters the reactor for reaction. After the reaction, the process carrier, methyl chloride enters the flash tank for flash vaporization, and then The compressor is pressurized and circulated, and then the process carrier rich in dimethyl ether (hereinafter referred to as DME) is dehydrated into the triethylene glycol system for dehydration and after the alumina drying tower removes DME, it becomes gas-depleted methyl chloride, and finally chlorine The methane is separated, purified and recovered, and the purified methyl chloride circulates to participate in the polymerization reaction. [0003] In the re...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01D53/04
CPCB01D53/04B01D2259/4009
Inventor 初志昌栾波
Owner 山东京博中聚新材料有限公司
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