Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

High-toughness cold-hot-fatigue-resistant cast steel for high-speed train brake disc and preparation method thereof

A technology for high-speed trains and steel casting, applied in heat treatment equipment, casting molding equipment, casting molds, etc., can solve the problems of room temperature strength and toughness, high temperature strength, cold and heat fatigue resistance matching, etc., to reduce casting defects and improve cold and heat resistance Effects of fatigue failure performance and high thermal stability

Active Publication Date: 2020-07-03
ADVANCED MFG TECH CENT CHINA ACAD OF MASCH SCI & TECH +1
View PDF5 Cites 12 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In view of the above-mentioned analysis, the purpose of the present invention is to provide a high-toughness anti-cold and heat fatigue high-speed train brake disc cast steel and its preparation method, which solves the problem of high-speed train cast steel brake disc materials in the prior art. The problem of matching strength and cold and heat fatigue resistance

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • High-toughness cold-hot-fatigue-resistant cast steel for high-speed train brake disc and preparation method thereof
  • High-toughness cold-hot-fatigue-resistant cast steel for high-speed train brake disc and preparation method thereof
  • High-toughness cold-hot-fatigue-resistant cast steel for high-speed train brake disc and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0038] On the other hand, the present invention provides a method for preparing cast steel for high-toughness and cold-heat fatigue-resistant high-speed train brake discs, comprising the following steps:

[0039] Step 1: Manufacture resin sand mold;

[0040] Use quartz sand, resin, and curing agent to make resin sand molds, and use three-dimensional geometric entities or 3D printing equipment to prepare resin sand mold components. The part of the sand mold components that contacts molten steel is painted with zircon powder coating for 1-10 times. After the sand mold components are naturally dried and solidified, they are preheated at 100-800°C for 1-8 hours to remove moisture, remove solid particles in the sand mold cavity, and assemble the mold to obtain a resin sand mold for molten steel pouring.

[0041] The particle size of quartz sand is 10-200 mesh, and SiO in quartz sand 2 The mass percentage of the content is greater than 90%, the added amount of the resin is 0.5%-25....

Embodiment 1

[0064] The present invention provides a high-toughness and cold-heat-fatigue-resistant high-speed train brake disc cast steel, and its chemical composition mass percentage is shown in Table 1.

[0065] The invention provides a method for preparing cast steel for brake discs of high-toughness and cold-heat fatigue-resistant high-speed trains, which comprises the following steps:

[0066] Step 1: Make resin sand mold;

[0067] Use quartz sand, phenolic resin, and curing agent to make resin sand molds. The particle size of the quartz sand is 50-80 mesh, and the quartz sand is SiO 2 The mass percentage of the content is greater than 95%, the added amount of the phenolic resin is 2.0% of the total mass of the sand mold, and the added amount of the curing agent is 30% of the added resin mass. After the sand mold is fully dried and solidified naturally, the water is fully removed after preheating at 600°C for 4 hours, and the solid particles in the cavity are sucked out by negative ...

Embodiment 2

[0083] A high-toughness anti-cold and heat fatigue-resistant high-speed train brake disc cast steel and its preparation method are carried out according to the method in Example 1, the difference is that:

[0084] 1. A kind of high-toughness anti-cold and heat fatigue high-speed train brake disc cast steel, its chemical composition mass percentage is as shown in table 4.

[0085] 2. The pouring method is adopted for pouring, the pouring temperature is 1580°C, the pouring time is 40s, and the gate of the sprue is covered with a ceramic filter to filter coarse inclusions in the molten steel.

[0086] 3. After pouring, the casting is protected by an argon atmosphere and left to cool for 30 minutes, during which the casting is accelerated by adding a chilled iron mold. Then, the casting is exposed to air and cooled to 500°C, the casting is taken out of the box, and the riser is cut and then air-cooled to room temperature.

[0087] 4. After the casting is cooled to room temperatur...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
particle sizeaaaaaaaaaa
yield strengthaaaaaaaaaa
tensile strengthaaaaaaaaaa
Login to View More

Abstract

The invention relates to high-toughness cold-hot-fatigue-resistant cast steel for a high-speed train brake disc and a preparation method thereof, belongs to the field of metal materials and preparation thereof, and solves the problem of matching of room-temperature toughness, high-temperature mechanical properties and cold and hot fatigue failure resistance of the cast steel for the high-speed train brake disc in the prior art. The high-toughness cold-hot-fatigue-resistant cast steel for the high-speed train brake disc comprises the following chemical components, in percentage by mass, of 0.20%-0.40% of C, 0.30%-0.70% of Si, 0.50%-2.00% of Mn, 0.50%-2.00% of Cr, 0.50%-2.00% of Ni, 0.40%-1.80% of Mo, 0.01%-0.30% of V, smaller than or equal to 0.015% of P, smaller than or equal to 0.010% ofS, smaller than or equal to 0.010% of O, smaller than or equal to 0.015% of N, and the balance Fe and inevitable impurities, wherein the total content of the Mn, the Cr and the Ni is 2.00%-6.00%, andthe total content of the Mo and the V is 0.41%-2.00%. Through reasonable composition, organization structure and preparation process regulation and control, excellent room-temperature toughness, high-temperature mechanical property and cold and hot fatigue failure resistance of the cast steel are matched, the requirements for comprehensive mechanical property and long service life of the cast steel brake disc of a high-speed train are met, and the cast steel is suitable for being used as a material for the cast steel brake disc of the high-speed train.

Description

technical field [0001] The invention belongs to the field of metal materials and their preparation, and in particular relates to cast steel for brake discs of high-toughness and cold-heat fatigue-resistant high-speed trains and a preparation method thereof. Background technique [0002] As one of the core technologies of high-speed trains, high-speed train braking technology is related to the safety, stability and comfort of train operation. The main safety measure of high-speed trains is to rely on disc brakes as the final safety guarantee in case of failure. Brake discs are the core key components in the basic braking system of high-speed trains. During the braking process of high-speed trains, the friction between the brake disc and the brake pads causes the kinetic energy to be directly converted into heat energy. The increase in the maximum speed of the train leads to an increase in kinetic energy and heat generated during braking. Huge thermal load, thermal shock and t...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B22C9/02B22C9/08B22C9/22C21D1/18C21D1/28C21D6/00C21D9/00C22C33/06C22C38/02C22C38/04C22C38/44C22C38/46C22C38/58F16D69/02
CPCB22C9/02B22C9/086B22C9/22C21D1/18C21D1/28C21D6/004C21D6/005C21D6/008C21D9/0068C21D2211/008C22C33/06C22C38/001C22C38/002C22C38/02C22C38/04C22C38/44C22C38/46C22C38/58F16D69/027F16D2200/0021F16D2250/0007
Inventor 汤忖江陈蕴博宋佳健王金南左玲立臧玉郡祁晔思
Owner ADVANCED MFG TECH CENT CHINA ACAD OF MASCH SCI & TECH
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products

Browse by: Latest US Patents, China's latest patents, Technical Efficacy Thesaurus, Application Domain, Technology Topic, Popular Technical Reports.

© 2024 PatSnap. All rights reserved.Legal|Privacy policy|Modern Slavery Act Transparency Statement|Sitemap|About US| Contact US: help@patsnap.com