Unlock instant, AI-driven research and patent intelligence for your innovation.

Al2O3/ZrO2 composite ceramic based on azeotropic distillation method as well as preparation method and application of Al2O3/ZrO2 composite ceramic

A technology of azeotropic distillation and composite ceramics, which is applied in the direction of ceramic molding machines, manufacturing tools, branch equipment, etc., can solve the problems of narrow sintering temperature range, uneven powder particle size, unfavorable industrial production, etc., and achieve wide sintering range and low production cost. Low, improve the effect of fracture toughness

Active Publication Date: 2020-09-04
SOUTH CHINA UNIV OF TECH
View PDF10 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The preparation method of its composite powder is to use the encapsulation technology to combine α-Al 2 o 3 The powder is added to the inorganic salt solution of Al, La, Zr, Y, and ammonia water is added dropwise to form a precipitate, which is obtained after filtration, washing, and calcination, but this makes the powder particle size uneven, and its sintering temperature range is very narrow, which is not conducive to industrial production

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Al2O3/ZrO2 composite ceramic based on azeotropic distillation method as well as preparation method and application of Al2O3/ZrO2 composite ceramic
  • Al2O3/ZrO2 composite ceramic based on azeotropic distillation method as well as preparation method and application of Al2O3/ZrO2 composite ceramic
  • Al2O3/ZrO2 composite ceramic based on azeotropic distillation method as well as preparation method and application of Al2O3/ZrO2 composite ceramic

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] A kind of Al based on azeotropic distillation 2 o 3 / ZrO 2 A preparation method for composite ceramics, comprising the steps of:

[0047] 1) ZrOCl 2 , YCl 3 , AlCl 3 、LaCl 3 Mix with ethanol to obtain a mixed solution with a cation concentration of 0.3mol / L, and Zr in the solution 4+ with Al 3+ The molar ratio is 5:3, Y 3+ with Zr 4+ The molar ratio is 3:100, La 3+ with Zr 4+ and Al 3+ The molar ratio of the total amount is 0.4:100.

[0048] 2) After adding 1% of the total mass of surfactant PEG400 and 1% of PEG2000 into the mixed solution, mechanical stirring was performed at a speed of 800 r / min for 5 minutes. Ammonia solution was added dropwise, and the dropwise addition was stopped when the pH was 9.5.

[0049] 3) The obtained translucent sol was aged for 18 hours, then centrifuged, and washed with deionized water and ethanol in sequence to obtain the sol.

[0050]4) After adding n-butanol to the gel, carry out mechanical stirring. The ratio of the am...

Embodiment 2

[0058] A kind of Al based on azeotropic distillation 2 o 3 / ZrO 2 A preparation method for composite ceramics, comprising the steps of:

[0059] 1) ZrOCl 2 , YCl 3 , AlCl 3 、LaCl 3 Mix with ethanol to obtain a mixed solution with a total cation concentration of 0.5mol / L, Zr in the solution 4+ with Al 3+ The molar ratio is 8:1, Y 3+ with Zr 4+ The molar ratio is 2.3:100, La 3+ with Zr 4+ and Al 3+ The molar ratio of the total amount is 0.3:100.

[0060] 2) Add salt (ZrOCl 2 , YCl 3 , AlCl 3 、LaCl 3 ) Surfactant PEG2000 with a total mass of 2.5%, followed by mechanical stirring at a speed of 500 r / min for 8 min. Ammonia water was added dropwise again, and the dropwise addition was stopped when the pH was 9.

[0061] 3) The obtained translucent sol was left to age for 24 hours, then centrifuged, and washed with deionized water and ethanol in sequence to obtain a gel.

[0062] 4) Add n-butanol to the gel, the ratio of the amount of n-butanol added to the gel vol...

Embodiment 3

[0067] A kind of Al based on azeotropic distillation 2 o 3 / ZrO 2 A preparation method for composite ceramics, comprising the steps of:

[0068] 1) ZrOCl 2 , YCl 3 , AlCl 3 、LaCl 3 Mix with ethanol to obtain a mixed solution with a cation concentration of 0.6mol / L, and Zr in the solution 4+ with Al 3+ The molar ratio is 2:1, Y 3+ with Zr 4+ The molar ratio is 2:100, La 3+ with Zr 4+ and Al 3+ The molar ratio of the total amount is 0.2:100.

[0069] 2) After adding 1% total mass of surfactants PEG400 and 3% PEG2000 into the mixed solution, perform mechanical stirring at a speed of 600 r / min for 8 minutes. Ammonia water was then added dropwise, and the dropwise addition was stopped when the pH was 10.

[0070] 3) The obtained translucent sol was left to age for 22 hours, then centrifuged, and washed with deionized water and ethanol in sequence to obtain a gel.

[0071] 4) After adding n-butanol to the gel, carry out mechanical stirring, the amount of n-butanol add...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Fracture toughnessaaaaaaaaaa
Bending strengthaaaaaaaaaa
Bending strengthaaaaaaaaaa
Login to View More

Abstract

The invention discloses Al2O3 / ZrO2 composite ceramic based on an azeotropic distillation method as well as a preparation method and application of the Al2O3 / ZrO2 composite ceramic. According to the preparation method, zirconium salt, yttrium salt, aluminum salt and lanthanum salt are used as raw materials, nanoscale composite powder is prepared through a coprecipitation method and an azeotropic distillation method, and the Al2O3 / ZrO2 composite ceramic is obtained through forming, calcining and high-temperature sintering. The obtained composite powder is nanoscale, basically spherical, uniformin particle size distribution and wide in sintering temperature range. Al2O3 crystal grains and long rod-shaped LaAl11O18 crystal grains which grow in situ are distributed in a ZrO2 matrix in a dispersion manner, meanwhile, a phase change toughening mechanism, a particle toughening mechanism and a whisker toughening mechanism are introduced, so that the fracture toughness, the bending strength andthe hardness of the ceramic material are improved. The composite material further has good ageing resistance, integrates good mechanical properties and high stability and can be used for a 5G mobilephone ceramic backboard, and the preparation method is simple, easy to operate and beneficial to large-scale production.

Description

technical field [0001] The invention belongs to the technical field of oxide ceramic materials, more specifically, relates to an Al 2 o 3 / ZrO 2 Composite ceramics and their preparation methods and applications. Background technique [0002] With the advent of the 5G era, the requirements for receiving signals from mobile phones, an indispensable mobile terminal for each of us, are getting higher and higher. At present, the materials used in the mobile phone backplane on the market mainly include metal, glass engineering plastics, etc. Among these mainstream materials, only metal can meet the requirements of strength and appearance, but it will interfere and shield mobile phone signals, which is undoubtedly a fatal blow to the development of the communication 5G era. The ceramic material has the characteristics of high strength, high hardness, and high wear resistance, and its texture is as warm and moist as jade. As a mobile phone backplane, it will be practical and bea...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C04B35/48C04B35/10C04B35/626C04B35/80C04B35/81C04B35/624H04M1/02B28B3/00B28B11/24
CPCB28B3/003B28B3/006B28B11/243C04B35/10C04B35/48C04B35/624C04B35/62645C04B2235/3222C04B2235/3225C04B2235/3227C04B2235/444H04M1/0283
Inventor 饶平根黄雪娟
Owner SOUTH CHINA UNIV OF TECH