Green body for high-strength thin ceramic plate, high-strength thin ceramic plate and preparation method thereof

A high-strength, ceramic plate technology, applied in applications, household appliances, clay products, etc., can solve the problem of low mechanical strength of thin ceramic plates, achieve the effect of improving the modulus of rupture and bulk density, and broadening the application range

Active Publication Date: 2020-09-25
MONALISA GRP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Aiming at the problem of low mechanical strength of thin ceramic plates, the present invention provides a green body for high-strength thin ceramic plates, a high-strength thin ceramic plate and a preparation method thereof

Method used

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  • Green body for high-strength thin ceramic plate, high-strength thin ceramic plate and preparation method thereof
  • Green body for high-strength thin ceramic plate, high-strength thin ceramic plate and preparation method thereof
  • Green body for high-strength thin ceramic plate, high-strength thin ceramic plate and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0048] Step 1: Prepare green body powder according to the proportion. The raw material composition of the green body powder includes: in terms of mass percentage, potassium feldspar 11.0%, albite 5.0%, illite: 20.0%, calcined alumina 31.0%, talc mud: 3.0%, acicular kaolin: 27.0%, bentonite: 3.0%. The chemical composition of the green body powder is: by mass percentage, SiO 2 : 40.24%, Al 2 o 3 : 48.79%, Fe 2 o 3 : 0.37%, TiO 2 : 0.26%, CaO: 0.30%, MgO: 1.02%, K 2 O: 3.09%, Na 2 O: 1.71%, loss on ignition: 4.11%. The mineral composition of the green body after burning is: in terms of mass percentage, glass phase: 39.62%, mullite: 25.72%, corundum: 24.80%, quartz: 9.86% (such as image 3 shown).

[0049] Step 2: pressing and molding the green body powder to obtain bricks. The brick adobe is dried, and the drying time is 15-30 minutes, and the moisture content of the dried adobe is controlled within 0.5wt%.

[0050] Step 3: Use a digital spray glaze machine to apply a...

Embodiment 2

[0058] Step 1: Prepare green body powder according to the proportion. The raw material composition of the green body powder includes: by mass percentage, potassium feldspar 18.0%, albite 2.0%, illite: 16.0%, calcined alumina 28.0%, talc mud: 2.0%, acicular kaolin: 30.0%, bentonite: 4.0%. The chemical composition of the green body powder is: by mass percentage, SiO 2 : 42.52%, Al 2 o 3 : 46.30%, Fe 2 o 3 : 0.39%, TiO 2 : 0.22%, CaO: 0.31%, MgO: 0.77%, K 2 O: 3.56%, Na 2 O: 1.54%, loss on ignition: 4.26%. The mineral composition of the green body after sintering is: in terms of mass percentage, glass phase: 36.38%, mullite: 29.68%, corundum: 22.41%, quartz: 11.53%.

[0059] Step 2: pressing and molding the green body powder to obtain bricks. The brick adobe is dried, and the drying time is 15-30 minutes, and the moisture content of the dried adobe is controlled within 0.5wt%.

[0060] Step 3: Use a digital spray glaze machine to apply a digital surface glaze on the dr...

Embodiment 3

[0068] Step 1: Prepare green body powder according to the proportion. The raw material composition of the green body powder includes: by mass percentage, potassium feldspar 4.0%, albite 8.0%, illite: 24.0%, calcined alumina 34.0%, talc mud: 4.0%, acicular kaolin: 24.0%, bentonite: 2.0%. The chemical composition of the green body powder is: by mass percentage, SiO 2 : 37.97%, Al 2 o 3 : 51.28%, Fe 2 o 3 : 0.35%, TiO 2 : 0.30%, CaO: 0.28%, MgO: 1.27%, K 2 O: 2.62%, Na 2 O: 1.87%, loss on ignition: 3.95%. The mineral composition of the green body after sintering is: in terms of mass percentage, glass phase: 43.68%, mullite: 21.35%, corundum: 26.25%, quartz: 8.72%.

[0069] Step 2: pressing and molding the green body powder to obtain bricks. The brick adobe is dried, and the drying time is 15-30 minutes, and the moisture content of the dried adobe is controlled within 0.5wt%.

[0070] Step 3: Use a digital spray glaze machine to apply a digital surface glaze on the drie...

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Abstract

The invention discloses a green body for a high-strength thin ceramic plate, a high-strength thin ceramic plate and a preparation method thereof. The green body is obtained by pressing and molding green body powder; and the green body powder comprises the following raw materials ins percentage by weight: 4.0%-18.0% of potassium feldspar, 2.0%-8.0% of albite, 16.0%-24.0% of illite, 28.0%-34.0% of calcined aluminum oxide, 2.0%-4.0% of talc mud, 24.0%-30.0% of acicular kaolin and 2.0%-4.0% of bentonite.

Description

technical field [0001] The invention relates to a green body for high-strength thin ceramic plates, a high-strength thin ceramic plate and a preparation method thereof, in particular to a thin ceramic plate comprising a high-strength green body, surface glaze, inkjet printing technology, and protective glaze and a preparation method thereof , belongs to the technical field of ceramic tile manufacturing. Background technique [0002] With the rapid development of architectural ceramics technology in recent decades, my country has become a major producer, consumer and exporter of architectural ceramics in the world. The building ceramics industry has always been considered a high-pollution and high-energy-consumption industry. The rapid development in recent decades has caused many ceramic raw materials such as kaolin to face the problems of over-exploitation and resource depletion. Environmental issues have also attracted more and more attention. Energy saving, consumption re...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/10C04B33/04C04B33/13C04B35/622C04B41/89
CPCC04B35/10C04B35/622C04B33/04C04B33/13C04B41/009C04B41/52C04B41/89C04B2235/3472C04B2235/349C04B2235/3217C04B2235/602C04B2235/606C04B2235/656C04B2235/6567C04B2235/96C04B2235/77C04B41/5022C04B41/4543C04B41/0072
Inventor 刘一军王贤超汪陇军汪庆刚杨元东郑贵友
Owner MONALISA GRP CO LTD
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