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A kind of powder zinc-seeding agent, anti-corrosion metal parts and zinc-seeding method

A technology of powder zinc sherardizing and metal parts, which is applied in the field of powder zinc sherardizing agent, anti-corrosion metal parts and zinc sherardizing, which can solve the problems of easy explosion and low safety, so as to prolong the service life, improve the corrosion resistance and reduce the cost. low effect

Active Publication Date: 2021-03-26
YANCHENG KEAO MECHAICAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, although magnesium powder with a particle size of less than 10 μm can clean the surface, it is prone to explosion, has low safety, and will react to form gaseous compounds under high temperature conditions.
In addition, when the content of magnesium powder in the metal powder is less than 5%, almost all of it reacts with the metal surface under high temperature conditions, resulting in no or very little entry into the infiltrated layer.

Method used

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  • A kind of powder zinc-seeding agent, anti-corrosion metal parts and zinc-seeding method
  • A kind of powder zinc-seeding agent, anti-corrosion metal parts and zinc-seeding method
  • A kind of powder zinc-seeding agent, anti-corrosion metal parts and zinc-seeding method

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Experimental program
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Embodiment 1

[0051] This embodiment provides a powder zinc-seeding agent, which includes the following components in parts by mass: 20-100 parts of metal powder, 40-80 parts of dispersant, and 0.2-5 parts of decomposer, wherein the The metal powder includes 60-97 parts of zinc powder and 3-40 parts of magnesium powder.

[0052] On the one hand, the atomic radius of zinc is 0.1332 nanometers, and the atomic half-valence of magnesium is 0.1598 nanometers. The difference between the atomic radii of the two is less than 15%. At the same time, both magnesium and zinc have a close-packed hexagonal structure, so the two can work together to form a seepage layer. Although magnesium itself is not resistant to corrosion, it can occupy some positions of zinc atoms in the crystal structure of zinc, especially at the grain boundaries. A certain amount of magnesium can gather at the weak grain boundaries of zinc and form through high-temperature reactions. MgZn 2 , Mg 2 Zn 11 Zn-Mg alloy phase, MgZn ...

Embodiment 2

[0068] On the basis of Example 1, this embodiment provides a powder zinc sherardizing agent, which also includes 0.5-3 parts of an active agent capable of promoting magnesium infiltration into the infiltration layer, such as 0.5 parts, 1 part, 1.5 parts, 2 copies, 2.5 copies, 3 copies, etc., this application does not limit this.

[0069] Specifically, the active agent is preferably a magnesium halide, and the magnesium halide includes at least one of magnesium chloride, magnesium fluoride, magnesium iodide, and magnesium bromide.

[0070] Since the magnesium halide is always in the solid state during the process of powder zinc sheathing, it can fully contact and react with the surface of the iron and steel parts and the seepage layer, which is helpful to realize the infiltration of magnesium more easily, and then adding magnesium halide as an activator can promote the rapid development of magnesium Effective infiltration into the infiltrated layer can promote the interaction b...

Embodiment 3

[0073] On the basis of embodiment 1 or 2, this embodiment provides a powder zinc sherardizing agent, the powder zinc sherardizing agent also includes manganese dioxide, the mass fraction of manganese dioxide is not greater than the mass fraction of the decomposer, specifically , the mass number of manganese dioxide can be 0-3 parts, such as 0.01 part, 0.05 part, 0.1 part, 0.2 part, 0.3 part, 0.4 part, 0.5 part, 1 part, 1.5 part, 2 parts, 2.5 parts, 3 parts Depending on the specific circumstances, this application does not limit this.

[0074] In practical application, adding manganese dioxide to the powder zinc sheathing agent can be used as a catalyst for the infiltration reaction of magnesium, which promotes the diffusion of magnesium into the infiltration layer by reacting with ammonium halide as a decomposing agent. First, the ammonia halide is decomposed at high temperature to obtain ammonia and hydrogen halide gas, and then the hydrogen halide gas reacts with manganese d...

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Abstract

The application provides a powder zinc sherardizing agent, an anti-corrosion metal part and a zinc sherardizing method. Wherein, the powder zinc-seeding agent includes the following components in parts by mass: 20-100 parts of metal powder, 40-80 parts of dispersant, 0.2-5 parts of decomposer, wherein, the metal powder includes 60-97 parts of zinc powder part and 3‑40 parts of magnesium powder. The powder zinc-seeding agent provided by this application can realize the infiltration of magnesium during the zinc-seeding process, and zinc and magnesium can form a highly corrosion-resistant zinc-magnesium alloy phase, thereby greatly improving the corrosion resistance of the seepage layer. The sherardizing method provided by the application is simple in operation, convenient in use, low in cost, high in economic benefit and wide in application.

Description

technical field [0001] The present application relates to the technical field of chemical heat treatment on the surface of metal materials, in particular to a powder zinc-seeding agent, anti-corrosion metal parts and a zinc-seeding method. Background technique [0002] Zinc sherardizing is a chemical heat treatment process that infiltrates the surface of metal materials with zinc. Zinc treatment on the surface of metal materials can significantly improve its ability to resist atmospheric corrosion. Among them, powder zinc sherardizing is widely used in the surface anticorrosion treatment of metal parts because of its advantages of no hydrogen embrittlement, high bonding strength, and good corrosion resistance. At present, most of the global railway fasteners and high-strength fasteners are protected by powder sherardizing and anti-corrosion treatment. [0003] However, the existing powder zinc sherardizing technology still has the problem of low corrosion resistance. Powd...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C10/52
CPCC23C10/52C22C18/00C23C24/02C23C10/28B22F1/10C22C1/0483B22F1/09B22F1/052B32B15/01
Inventor 乐林江沈伟乐政
Owner YANCHENG KEAO MECHAICAL