Self-flowing castable prepared from blast furnace iron runner cover waste and preparation method thereof

A castable and waste technology, which is applied in the field of refractory materials, can solve the problems of low strength of castables, reduce wood formation and pollution of raw materials, and achieve the effects of simple and easy preparation method, improved compactness and strength, and reduced production cost.

Inactive Publication Date: 2020-11-20
TANGSHAN JINSHAN TENGYU SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In this way, not only enterprises need to buy land to accumulate or bury these increasing waste materials, which increases production costs, but also causes a great waste of resources and serious environmental pollution
[0003] In order to reduce the cost of raw materials for iron trench castables and respond to the national call for energy conservation and emission reduction, waste materials are reused in iron trench castables, which greatly reduces the cost of raw materials. , poor compactness, weak slag erosion resistance and other shortcomings, it is difficult to meet the normal production needs

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] In this embodiment, the self-flowing castable prepared by using wastes of blast furnace iron ditch cover, in parts by mass, consists of 25 parts of iron ditch cover waste, 30 parts of brown corundum clinker, 15 parts of white corundum, 15 parts of silicon carbide, and fine silicon powder. It is composed of 9 parts, 7 parts of activated alumina, 5 parts of pure calcium aluminate cement, 5 parts of expansion agent, 1 part of water reducing agent and 0.1 part of anti-explosive agent.

[0025] The explosion-proof agent is made by mixing aluminum metal powder and organic fiber in a mass ratio of 1:1; the expansion agent is made by mixing calcium aluminate and kyanite in a mass ratio of 2:1; the water reducing agent is sodium tripolyphosphate and hexameta Sodium phosphate and calcium lignosulfonate.

Embodiment 2

[0027] In this embodiment, the self-flowing castable prepared by using blast furnace iron trench cover waste, in parts by mass, consists of 20 parts of iron trench cover waste, 40 parts of brown corundum clinker, 20 parts of white corundum powder, 20 parts of silicon carbide, and fine silicon powder. 6 parts, 10 parts of activated alumina powder, 3 parts of pure calcium aluminate cement, 4 parts of expansion agent, 0.5 part of water reducing agent and 1 part of anti-explosive agent.

[0028] The anti-explosive agent is made by mixing metal aluminum powder and organic fiber in a mass ratio of 2:1; the expansion agent is made by mixing calcium aluminate and kyanite in a mass ratio of 1:1; the water reducing agent is sodium tripolyphosphate.

Embodiment 3

[0030] In this embodiment, the self-flowing castable prepared by using wastes of blast furnace iron trench cover, in parts by mass, consists of 15 parts of iron trench cover waste, 50 parts of brown corundum clinker, 10 parts of white corundum, 20 parts of silicon carbide, and fine silicon powder. 5 parts, 6 parts of activated alumina powder, 8 parts of pure calcium aluminate cement, 3 parts of expansion agent, 0.8 part of water reducing agent and 0.05 part of anti-explosive agent.

[0031] Explosion-proof agent is made by mixing aluminum metal powder and organic fiber in a mass ratio of 1:1; expanding agent is made by mixing calcium aluminate and kyanite in a mass ratio of 3:1; water reducing agent is sodium hexametaphosphate and lignin Calcium sulfonate.

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Abstract

The invention discloses a self-flowing castable prepared from blast furnace iron runner cover waste and a preparation method thereof. The self-flowing castable is prepared from the following components in parts by mass: 15-25 parts of iron runner cover waste, 30-60 parts of brown fused alumina clinker, 10-20 parts of white fused alumina, 15-25 parts of silicon carbide, 4-9 parts of silica powder,5-10 parts of activated alumina powder, 3-8 parts of pure calcium aluminate cement, 3-5 parts of an expanding agent, 0.5-1 part of a water reducing agent and 0.05-1 part of an anti-explosion agent. The preparation method of the self-flowing castable comprises the following steps: selecting materials, crushing, screening, mixing, packaging and warehousing. According to the invention, the waste blast furnace iron runner cover material is recycled, the production cost is reduced, the compactness and strength of the castable after pouring are improved, the erosion resistance is enhanced, the service life of the iron runner cover is prolonged, and the preparation method is simple and suitable for industrial popularization.

Description

Technical field [0001] The invention relates to the technical field of refractory materials, in particular to a self-flowing castable prepared by using waste material of a blast furnace iron trench cover and a preparation method thereof. Background technique [0002] Large and medium-sized iron and steel enterprises have a large number of blast furnace iron trench covers that are discarded every year due to furnace demolition, which is bound to produce a large amount of waste refractory materials. These discarded refractory materials used as garbage are not only huge in quantity, but also extremely difficult to dispose. Except for a few that can be returned to the production line for reuse, most of the discarded refractory materials are typically treated by burying or degrading. In this way, not only do companies need to buy land to accumulate or bury these increasing amounts of waste, which increases production costs, but also causes a great waste of resources and serious enviro...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/103C04B35/622
CPCC04B35/103C04B35/62204C04B2235/3418C04B2235/3217C04B2235/3208C04B2235/3222C04B2235/3826C04B2235/402C04B2235/3463C04B2235/5212C04B2235/5427C04B2235/5436
Inventor 田潇予卢守杰胡砚海
Owner TANGSHAN JINSHAN TENGYU SCI & TECH
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