Manganese-based flux-cored brazing filler metal as well as preparation method and application thereof

A manganese-based and brazing filler metal technology is applied in the field of manganese-based flux cored filler metals and their preparation, which can solve the problem that the technological performance of manganese-based filler metals, the performance of brazing joints, and the work quality and efficiency cannot be fully improved, and the manganese-based filler metals cannot be effectively expanded. Issues such as the promotion and application of the range of brazing filler metals, limiting the popularization and application of manganese-based brazing filler metals and manganese-based flux-cored brazing filler metals, to achieve the effect of improving process formability, improving forming processability, and promoting efficient application

Active Publication Date: 2021-03-02
CHINA INNOVATION ACADEMY OF INTELLIGENT EQUIP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Unfortunately, the popularization and application of manganese-based brazing materials, especially manganese-based cored brazing materials, is limited due to the difficulty in forming manganese-based brazing filler metals and the insufficient development of preparation technology and equipment.
In terms of the regulation and control of manganese-based solder brazing process parameters to improve the performance of brazed joints, Yang Guang from Sichuan University and Li Ning and others have conducted some research, but they only explored the influence of external temperature on the performance of manganese-based solder, and the judging factors Single, it is impossible to comprehensively control the solder brazing process, and reversely feed back to the improvement measures of the solder preparation process, and there is no comparison from the different components of the manganese-based solder itself, lacking the support of the alloying principle of the manganese-based solder, and it is impossible to base on each element Statistics and optimization of the single or coupled laws of manganese-based solder
[0007] The methods in the prior art cannot fully improve the process performance, brazing joint performance, work quality and efficiency of manganese-based solder, especially manganese-based flux-cored solder, and cannot effectively expand the scope of manganese-based solder and promote its Promote application

Method used

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  • Manganese-based flux-cored brazing filler metal as well as preparation method and application thereof
  • Manganese-based flux-cored brazing filler metal as well as preparation method and application thereof
  • Manganese-based flux-cored brazing filler metal as well as preparation method and application thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0052] A manganese-based flux-cored solder, comprising 15% by mass of the inner core flux powder and 85% by mass of the manganese-based solder sheath covering the inner core flux powder, the manganese-based solder sheath is MnNiCuZnCrCoSn manganese Base alloy solder sheath, the mass percentages of the components in it are: Ni 30.0%, Cu 20.0%, Zn 12.5%, Cr 2.0%, Co5.0%, Sn 1.0%, Fe 0.3%, and the balance is Mn . The mass percent of each component of the flux powder is: 15.0% of borax, 56.5% of boric acid, 2.0% of calcium fluoride, 1.5% of potassium fluoride, 15.0% of potassium hydrogen fluoride and 10% of potassium fluoroborate.

[0053] The preparation process of the above-mentioned manganese-based flux core solder is:

[0054] Step 1. Carry out gas slag combined protection smelting for the solder alloy raw material: according to the mass percentage of the above solder alloy composition, put the prepared solder alloy raw material into the gas slag combined protection smelting ...

Embodiment 2

[0064] A manganese-based flux-cored solder, comprising 14% by mass of the inner core flux powder and 86% by mass of the manganese-based solder sheath covering the inner core flux powder, the manganese-based solder sheath is MnNiCuZnCrCoSn manganese Base alloy solder sheath, the mass percentages of the components in it are: Ni 28.5%, Cu 23.0%, Zn 13.5%, Cr 3.0%, Co4.4%, Sn 0.9%, Fe 0.24%, and the balance is Mn . The mass percent of each component of the flux powder is: 16.0% of borax, 51.5% of boric acid, 2.5% of calcium fluoride, 2.0% of potassium fluoride, 17.0% of potassium hydrogen fluoride and 11.0% of potassium fluoroborate.

[0065] The preparation process of the above-mentioned manganese-based flux core solder is:

[0066] Step 1. Carry out gas slag combined protection smelting for the solder alloy raw material: according to the mass percentage of the above solder alloy composition, put the prepared solder alloy raw material into the gas slag combined protection smelti...

Embodiment 3

[0076] A manganese-based flux-cored solder, comprising 13% by mass of the inner core flux powder and 87% by mass of the manganese-based solder sheath covering the inner core flux powder, the manganese-based solder sheath is MnNiCuZnCrCoSn manganese Base alloy solder sheath, the mass percentages of the components in it are: Ni 27.0%, Cu 26.0%, Zn 14.5%, Cr 4.0%, Co3.8%, Sn 0.8%, Fe 0.18%, and the balance is Mn . The mass percent of each component of the flux powder is: 17.0% of borax, 46.5% of boric acid, 3.0% of calcium fluoride, 2.5% of potassium fluoride, 19.0% of potassium hydrogen fluoride and 12.0% of potassium fluoroborate.

[0077] The preparation process of the above-mentioned manganese-based flux core solder is:

[0078] Step 1. Carry out gas slag combined protection smelting for the solder alloy raw material: according to the mass percentage of the above solder alloy composition, put the prepared solder alloy raw material into the gas slag combined protection smelti...

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Abstract

The invention provides manganese-based flux-cored brazing filler metal as well as a preparation method and application thereof, and relates to the technical field of welding, in particular to brazing.The manganese-based flux-cored brazing filler metal comprises a manganese-based brazing filler metal outer skin and inner core brazing flux powder wrapped in the manganese-based brazing filler metalouter skin, wherein the manganese-based brazing filler metal outer skin is prepared from, by mass percent, 22.5%-30.0% of Ni, 20.0%-35.0% of Cu, 10.5%-15.5% of Zn, 2.0%-7.0% of Cr, 2.0%-5.0% of Co, 0.5%-1.0% of Sn, 0-0.3% of Fe and the balance Mn. The invention further provides a preparation method and application of the manganese-based flux-cored brazing filler metal. By designing components of the manganese-based brazing filler metal and improving the preparation method, the problem that the manganese-based brazing filler metal is difficult to form is solved, collaborative, precise and automatic use of the brazing filler metal and the brazing flux is achieved, and efficient application of the manganese-based brazing filler metal is promoted.

Description

technical field [0001] The invention relates to the field of welding technology, in particular to a manganese-based flux-cored solder and its preparation method and application. Background technique [0002] With the rapid development of my country's aerospace, weaponry, nuclear industry, precision machine tools, petroleum and chemical industries, brazing materials have been widely used in these fields. However, different application fields often have different individual requirements for solder. In some precision machining and manufacturing, materials represented by stainless steel and high-temperature alloys and their joints must meet higher application requirements. They must have excellent room temperature strength, impact resistance, oxidation resistance, and corrosion resistance. High temperature or dynamic load bearing capacity. Therefore, it is more urgent and important to choose which kind of solder and apply it in what kind of structure to meet the above-mentione...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K35/02B23K35/30B23K35/40
CPCB23K35/0222B23K35/40B23K35/3033
Inventor 王博常波涛纠永涛吴奇隆王梦凡程战于忠婷孙华为
Owner CHINA INNOVATION ACADEMY OF INTELLIGENT EQUIP CO LTD
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