97results about How to "Reduce brazing temperature" patented technology

The invention relates to a special rare earth alloy silver-brazing filler metal applied to the brazing of the metal workpieces such as copper and copper alloy, cemented carbide, carbon steel, stainless steel, nickel-based alloy and the like, and belongs to a moderate temperature brazing material. At present, no silver-brazing filler metal has excellent performance and low price, so that the development of the brazing field is obstructed. The special rare earth alloy silver-brazing filler metal comprises the following components in percentage by weight: 25 to 35 percent of Ag, 32 to 38 percent of Cu, 1 to 2.5 percent of Sn, 0.5 to 2.0 percent of Ni, 0.01 to 1 percent of Mn, 0.1 to 1.0 percent of Li, 0.01 to 0.5 percent of Si, 0.001 to 0.1 percent of mixed rare earth, and the balance of Zn, wherein the mixed rare earth consists of lanthanum and cerium. The special rare earth alloy silver-brazing filler metal has the advantages of high cost performance, low fusion temperature of brazing filler metals, good wettability and fluidity, high mechanical strength of soldered joint, and good soldering technological property.

The invention relates to a magnesium alloy mid-temperature solder, belonging to the technical field of magnesium alloy welding. Most of the existing magnesium alloy solders have poor manufacturability, poor joint properties and other technical problems. The weigh percentage range of the components of the magnesium alloy mid-temperature solder of the invention is that: 1-2.5 percent of Al, 46-52 percent of Zn and the rest of Mg. The solder is smelted by a flux protection method; by using mechanical division, precision casting and a gas shielded ball milling method, the solders can be acquired in the forms of block, strip, powder and other forms. The melting temperature range of the solder is 336-361 DEG C; brazing temperature is low, which is 380-400 DEG C, and is suitable for magnesium alloy brazing having a solidus temperature over 400 DEG C. The solder of the invention has the advantages that brazing characteristics are good, and under the brazing temperature, spreading property and gap filling property are good; proper brazing methods include protective atmosphere brazing, induction brazing, furnace brazing and the like; the joint shear strength of brazing AZ31B magnesium alloy of the solder is more than 52 MPa, and the joint tensile strength is more than 72 MPa.

The invention relates to a low silver copper base medium temperature brazing filler metal applicable to braze welding of workpieces such as copper and copper alloy, copper and steel, belonging to the field of medium temperature brazing material. The formula and content of the low silver copper base medium temperature brazing filler by weight percentage is as follows: Ag: 1.8-5%, P: 5.5-7.5%, In: 0.5-2.5%, Ni: 0.01-1%, the rest: Cu. The invention has the advantages of rational design of formula, low manufacture cost, relatively low melting temperature of the brazing filler metal when welding copper and copper alloy and copper and bundy tubes, good wetting property and fluidness, smooth and bright surface of soldered connection, high mechanical strength, fine processing property of braze welding, stable quality and good uniformity and capability of replacing noble metal silver brazing filler metal BAg25CuZnSn.

The invention discloses brass brazing alloy, which comprises Cu, Zn, Sn, Ge, Ag and/or In. The brass brazing alloy consists of components including, by mass percentage, from 58 to 60% of Cu, from 0.5 to 3.0% of Sn, from 1.0 to 6.0% of Ag and/or from 1.0 to 5.0% of In, from 0.05 to 0.3% of Ge and the balance Zn. Compared with an existing brass brazing material, the brass brazing alloy has the advantages that melting temperature is low, the brass brazing alloy can replace a silver brazing material to be used for brazing steel/copper joints, and cost is low due to the fact that Ag content of the brass brazing alloy is low.

The invention provides a soldering preparation method for a stainless steel laminate type inspirator. The method comprises the following steps of: 1, plating nickel layers on the upper and lower surfaces of each laminate required to be soldered of a laminate type inspirator to be soldered; 2, machining a foil-shaped brazing filler metal according to the shapes of two adjacent layers in the laminate type inspirator; 3, placing the foil-shaped brazing filler metal between laminate parts of the laminate type inspirator; and 4, placing the laminate type inspirator into a vacuum chamber, heating and pressurizing to perform soldering. By the method, the technical problem of plastic deformation of a hole and a circulation channel between the surfaces of laminates due to overhigh temperatures andpressure in the soldering preparation process in the prior art is successfully solved by controlling the thickness and the process parameters of the brazing filler metal. In the invention, a stainless steel laminate is well dampened by the brazing filler metal, so that the probability of soldering quality problems caused by non-uniform pressure existing in the diffusion soldering process can be reduced.

The invention belongs to the technical field of superhard material products, and particularly relates to a brazed superhard abrasive tool and a preparation method thereof. The brazed superhard abrasive tool comprises a substrate and a brazing filler metal layer arranged on the substrate. The brazing filler metal layer comprises a nickel-based brazing filler metal layer close to the substrate, and a copper-based brazing filler metal layer arranged on the surface of the nickel-based brazing filler metal layer. Superhard abrasive grains are embedded in the copper-based brazing filler metal layer. The thickness of the copper-based brazing filler metal layer is smaller than the grain size of the superhard abrasive grains. According to the brazed superhard abrasive tool, the substrate, nickel-based brazing filler metal, copper-based brazing filler metal and superhard abrasive composite structure is formed, the bonding strength between the substrate, the brazing filler metal and the superhard abrasive is improved, and meanwhile the brazing temperature is low, so that thermal damage to the superhard abrasive during brazing is reduced.

The invention relates to a preparation method for a flux-cored electrode. The method comprises the following steps of preparing a strip with a thickness of 0.1 to 0.5mm from silver solder containing 20 to 45 percent of silver, annealing and cleaning the strip, bending and deforming the strip to form a U-shaped strip with an upward opening by virtue of a roller, vibrating the silver solder to a conveyor belt from a funnel, conveying the silver solder to the U-shaped strip by virtue of the conveyor belt, rolling the U-shaped strip to form a flux-cored wire of an overlapped tubular structure by virtue of the roller, cleaning the surface of the flux-cored wire by virtue of a brush wheel and a brush, performing diameter reduction treatment, straightening the flux-cored wire in a low-temperature resistance heating or cold machining way, and cutting and forming the flux-cored wire, wherein the silver solder is placed in the transparent funnel, and is sufficient; the overlapped part of the flux-cored wire is 0.1 to 2mm wide. The method is simple and reasonable; a conventional soldering process is simplified, the quality of a soldered joint is improved, and the using cost of the solder is effectively lowered by over 30 percent.

The invention relates to a copper-zinc-nickel-cobalt-indium alloy and a preparation method thereof. The alloy comprises the following raw materials by weight percent: 43-65% of Cu, 28-45% of Zn, 1-15%of Ni, 0.3-4% of Co, 0.1-2% of In, 0.08-4% of Mn, 0.05-0.3% of Si, 0-2% of Sn, 0-2% of Ag and 0.03-0.07% of Re containing Ce and La in a weight ratio of 2:3. The preparation method comprises the following steps: smelting high melting point metals -- Ni, Co, and Cu to obtain an intermediate alloy A, smelting deoxidizing elements -- Si, Mn and Cu to obtain an intermediate alloy B, smelting oxidablemetals -- Ce, La and Cu in a vacuum furnace to obtain an intermediate alloy C, melting Cu in a medium frequency furnace, adding the intermediate alloy A in the medium frequency furnace to fully fuse,covering the obtained product with a mixture of cullet and cryolite, fully fusing, adding the intermediate alloy B, then adding metal Ag, Zn, Sn and In, adding the intermediate alloy C to perform full deoxidation and fusion, standing for 50min and performing continuous casting to form copper-zinc-nickel-cobalt-indium alloy ingots.

The invention relates to a method for preparing Ag-Cu/W nanometer multilayer film solder for brazing stainless steel. The multilayer film solder contains 16.7 percent to 37.5 percent of silver, 12.5 percent to 33.3 percent of copper and 50 percent of tungsten. A silver-copper layer and a tungsten layer are alternately sputtered by utilization of a magnetron sputtering method. The silver-copper layer is sputtered by simultaneously sputtering a silver target and a copper target, and a tungsten target is used for independently sputtering. The thickness of each silver-copper layer is 8 nm to 14 nm, and the thickness of each W layer is smaller than 10 nm. The atom proportion of Ag to Cu in each silver-copper layer is (0.5 to 1) to (3 to 1). Alternating deposition is performed for 200 to 400 periods, so that the total thickness of a final film is 4 microns to 8 microns. The method provided by the invention has the advantages that the solder uniformity can be guaranteed; moreover, the solder thickness can be easily controlled through a sputtering period; the melting point of a nanometer particle is dramatically decreased by utilization of a melting point decreasing effect of the nanometer particle; during a brazing process, a reactive layer and a matrix can be formed into an eutectic structure with a low melting point or a hypo-eutectic structure with a low melting point, so that the brazing temperature is effectively lowered.

The invention provides spelter solder. The spelter solder comprises, by weight percent, the flowing raw materials: 52%-58% of copper, 0.5%-1.1% of tin, 0.3%-1.2% of bismuth, 0.05%-0.15% of silicon, 0.03%-0.09% of manganese, 0.02%-0.06% of germanium and the balance zinc. The spelter solder can reduce the melting point of traditional spelter solder and solves the problem of microcracks caused by addition of Si.

The invention discloses a copper/aluminum ultrasonic liquid-phase diffusion brazing process and a brazing device. The brazing process adopts the technical scheme that the copper/aluminum ultrasonic liquid-phase diffusion brazing process adopts Sn-9Zn eutectic alloy brazing filler metal, and does not adopt brazing flux; the brazing temperature is low; and the requirements on the surface and the structure of a copper/aluminum brazing connector are not high. The brazing process has the beneficial effects that the brazing process is accomplished in brazing filler metal at a molten state, and the problem of heat preservation of the brazing filler metal during the brazing is eliminated; the controllability of brazing technological parameters is high, the operation process is simple, and the efficiency is high; the copper/aluminum connector adopting the brazing process is smooth, and the performances of the copper/aluminum connector are remarkably improved; and the anti-corrosion capability and both the high and low temperature impact resistance of the copper/aluminum brazing connector meet the requirements of national relevant standards.

The invention provides low-Ag Cu-based medium-temperature solder. The solder is prepared from raw materials in percentage by weight as follows: 1.2%-2.0% of Ag, 6.5%-7.2% of P, 1%-3% of Ni, 1.5%-4% of Sn, 1.4%-3.6% of NaF, 0.5%-2.4% of mixed rare-earth elements and the balance of Cu; mixed rare-earth comprises components in percentage by weight as follows: 30%-40% of Nd, 20%-30% of Pr and 30%-40% of La. According to the solder, the Ag content is low, the melting temperature of the solder is relatively low, the wettability and the corrosion resistance are good, the surface of a soldered joint is bright and clean, the mechanical strength is high, and the soldering process performance is excellent.

The invention discloses a method for brazing CBN (Cubic Boron Nitride) abrasive particles at a low temperature and belongs to the technical field of superhard abrasive material tool manufacture. The method comprises the following steps: adopting acetone to clean CBN abrasive particles ultrasonically and drying the CBN abrasive particles, sequentially paving and spraying Sn-Cu-Ti alloy powder and CBN abrasive particles on a polished tool substrate; placing the tool substrate in a quartz tube and vacuumizing; then, moving the tool substrate to a heating furnace and heating the tool substrate for5-60 minutes at 350-700 DEG C; and finally, cooling the tool substrate to the room temperature under the vacuumizing state. The method has the following technological advantages: on the premise thatbrazing filler metal and the CBN abrasive particles are ensured to generate chemical bonding and the abrasive particles have sufficient bonding strength, the brazing temperature is greatly reduced toreduce loss of the metal material performance, size and shape of the tool substrate and the residual thermal stress at the bonding interface of the CBN abrasive particles and brazing filler metal is reduced.

The invention discloses a heat dissipation material for air cooling tubes, which comprises a substrate, a heat conduction layer and a soldering layer which are sequentially arranged from bottom to top. The soldering layer can greatly lower the soldering temperature of the material during soldering, saves the energy and enhances the economic benefit.

The invention relates to Al-base amorphous/nanocrystalline composite solder and a preparing method thereof and solves the problems that the existing foiled solder is difficult to wet and high in melting point and the powdered solder is difficult to clamp and poor in uniformity. Atomic percent of Al, Cu and Ti in the al-base amorphous/nanocrystalline composite solder are (70-77):20:(3-10). The preparing method includes: smelting alloy, and performing rapid solidification by means of a single-roller method to obtain foil strips 0.08mm to 0.15mm in thickness. The al-base amorphous/nanocrystalline composite solder is mainly applied to soldering of aluminum alloys and Al-based composites.

The invention discloses Al-Si-Cu-Ni series brazing filler metal for connecting a Cu/Al connector and a preparation method of the Al-Si-Cu-Ni series brazing filler metal. The Al-Si-Cu-Ni series brazing filler metal for connecting the Cu/Al connector comprises, by weight, 8-12% of silicon, 2-10% of copper, 1-4% of nickel, 0-0.3% of erbium, 0-0.3% of zirconium and the balance aluminum. The preparation method comprises the steps of raw material selection, alloy smelting, stirring and ingot casting. The brazing filler metal provided by the method is good in plasticity and has relatively appropriate brazing temperature, and an obtained copper-aluminum brazed connector is high in strength and good in corrosion resistance; and the brazing temperature of the brazing filler metal is low and is generally about 590 DEG C, the brittleness of the connector is small, the strength is higher, the highest shear strength of the brazing filler metal can reach 98.12 MPa and is greatly higher than that of traditional brazing filler metal, and the novel copper-aluminum connector brazing filler metal with excellent performance is suitable for application and popularization.

The invention relates to a copper alloy contact reaction brazing method and a used active connecting agent. The active connecting agent comprises the following components in percentage by weight: 78-85 percent of red phosphorus powder, 5-12 percent of boron powder and 10 percent of a bonding agent. The copper alloy contact reaction brazing method comprises the following steps: (1) coating the joint surface of copper blocks to be welded with the active connecting agent; (2) combining the copper blocks to form a butt brazing joint, fixing and compressing on a welding fixture and putting into a vacuum chamber of a hot isothermal furnace; (3) applying the welding pressure of 0.085-0.02 MPa and pumping to a certain vacuum degree; (4) introducing high-purity argon gas with the purity of 99.999 percent, performing heating and heat preservation on a workpiece when the pressure intensity in the furnace is not lower than 4,357 KPa and completing brazing. As the active connecting agent provided by the invention is utilized for copper alloy contact reaction brazing, the copper alloy in-situ synthesis brazing joint is realized, and a solder flux is not required; the brazing temperature is low, so that the influence on base materials is less; the compactness of the brazing joint is high, and the shearing strength of the brazing joint achieves is 80 percent or above of the strength of the copper alloy base materials.

The invention discloses American window solder. The American window solder is made with, by weight, 4.5-6% of silicon, 0.1-0.3% of antimony, 20-23% of copper, 2.5-4% of nickel, 0.5-0.72% of lithium, 0.15-0.3% of bismuth, 0.1-0.15% of silver, 0.2-0.4% of boron, and the balance of aluminum. The invention further discloses a seamless welding method using the American window solder. The seamless welding method includes: polishing the surface of a part to be welded so as to remove a surface oxide film; polishing the polished weld break to obtain a slope; cleaning the part to be welded, with pickling passivating solution; welding the part to be welded, with the American window solder; cleaning the welded part with water-soluble cleaner. The American window solder is low in soldering temperature, good in heat resisting cycling performance, good in wear resistance and corrosion resistance and excellent in mechanical properties.

The invention provides a method for making an induction brazing monolayer diamond grinding wheel. The method includes the following steps that carbon steel or spring steel and the like is selected asa grinding wheel matrix material, a grinding wheel matrix is made, after melting, Cu powder, Mn powder, Ni powder, Cr powder and C powder are sprayed to prepare pre-alloyed powder, namely brazing filler metal, after alloying, the brazing filler metal is uniform i component, then powdered brazing filler metal and grinding materials are prepared, the brazing filler metal is heated through inductionbrazing, and then the induction brazing monolayer diamond grinding wheel can be made. After welding, a thin layer of carbide can be formed on the surfaces of diamond abrasive particles, and chemical metallurgical bonding between diamond and a steel matrix is achieved. The method is used for making the grinding wheel, and the method has the advantages that the thermal damage of the diamond abrasiveparticles is small and the brazing effect is good.

The invention discloses an alloy for braze welding of high-intensity graphite and titanium alloy and a preparation method thereof. The alloy comprises the following elements in percentage by weight: 50%-65% of Ti, 30%-45% of Cu and 5%-10% of Si. The preparation method of the alloy comprises the following steps of: preparing materials according to the following elements in percentage by weight: 50%-65% of Ti, 30%-45% of Cu and 5%-10% of Si; performing vacuum electric arc smelting at a vacuum degree of 5*10<-3>-8*10<-3> Pa and at an electric arc current of 1100-1300 A; and electromagnetically stirring for 1-3 minutes, and then cooling. According to the invention, the alloy components are optimized, various chemical reaction products with good mechanical properties at high temperature are formed on the reaction interface, the braze welding temperature is effectively reduced, and the application temperature of a welded joint is increased.

The invention discloses aluminum powder-containing flux-cored silver brazing filler metal for brazing a hard alloy. The aluminum powder-containing flux-cored silver brazing filler metal comprises a brazing flux core, and a silver-containing metal layer wrapping the brazing flux core; the brazing flux core contains aluminum powder, and the particle size of the aluminum powder ranges from 200 nm to 500 nm; and preferably, the brazing flux core comprises, by mass, 0.5%-4.3% of aluminum powder, 13.0%-36.0% of fluoride, 15.0%-26.0% of boride, and 44.7%-60.5% of fluoroborate salt. The invention further discloses a preparation method for the aluminum powder-containing flux-cored silver brazing filler metal. The aluminum powder in the flux core instantly releases heat to promote brazing when the aluminum powder and metal oxide are subjected to an aluminothermic reaction in the brazing process, and the aluminum powder generates dispersed-phase aluminum oxide, so that the hardness and abrasion resistance of brazing seams are effectively enhanced.

The invention provides a yellow brass brazing filler metal alloy. The alloy is prepared from, by weight, 50-55% of copper, 0.2-0.4% of tin, 2-5% of bismuth, 0.1-1% of titanium and 0.02-0.06% of germanium, and the balance being zinc. The yellow brass brazing filler metal alloy does not contain silver and cadmium, but is capable of lowering the melting point of traditional yellow brass brazing filler metal, and has the advantages of high reactivity and low cost.