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High-toughness die-casting sand core, preparation method of high-toughness die-casting sand core and forming process of die casting

A high-strength, sand-casting technology, applied in casting molding equipment, molds, mold components, etc., can solve problems such as falling blocks and sand, and achieve improved additive resistance, high tensile strength, and excellent impact strength. Effect

Active Publication Date: 2021-05-28
XIAMEN JIAJIADA MACHINERY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In the molding process of die-casting parts, in order to avoid the strength problem of the resin sand core caused by the erosion of the resin sand core in the high-temperature and high-pressure environment, resulting in sand loss and block loss and affecting the quality of the die-casting parts, this application provides a high-strength, tough and easy-to-clean die-casting sand Core and its preparation method and molding process of die casting

Method used

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  • High-toughness die-casting sand core, preparation method of high-toughness die-casting sand core and forming process of die casting
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Examples

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preparation example 1

[0044] A high-strength and tough die-casting sand core is prepared through the following steps:

[0045] S1, the preparation of coating;

[0046] Add water into the mixing tank, then weigh 3Kg of glass fiber, 1Kg of pottery clay, 5Kg of alumina, 26Kg of sodium silicate and 3Kg of titanium dioxide, add them into the mixing tank, add water to 100L, and then stir for 50 minutes to obtain the coating;

[0047] S2, the preparation of molding resin sand core;

[0048] S21. Weigh 100Kg of quartz sand, 3Kg of furan resin and 2Kg of p-toluenesulfonic acid aqueous solution, add them in turn to the wheel-type sand mixer and mix evenly, then produce sand, and put them in a container for use;

[0049] S22, using manual core making, baking in an oven at a temperature of 170°C for 40 minutes to obtain a molded resin sand core;

[0050] S3. Preparation of high-strength and tough die-casting sand cores;

[0051] Apply the paint in step S1 evenly on the outer peripheral wall of the molded re...

preparation example 2

[0053] A high-strength and tough die-casting sand core is prepared through the following steps:

[0054] S1, the preparation of coating;

[0055]Add water into the mixing tank, then weigh 4Kg of glass fiber, 1.5Kg of pottery clay, 6Kg of alumina, 32Kg of sodium silicate and 4Kg of titanium dioxide, add them into the mixing tank, add water to 100L, and then stir for 50 minutes to obtain the coating;

[0056] S2, the preparation of molding resin sand core;

[0057] S21. Weigh 100Kg of quartz sand, 4.5Kg of liquid phenolic resin and 5Kg of benzenesulfonic acid aqueous solution, add them in turn to the wheel type sand mixer and mix evenly, then sand out and put them in a container for use;

[0058] S22, using manual core making, baking in an oven at a temperature of 170°C for 40 minutes to obtain a molded resin sand core;

[0059] S3. Preparation of high-strength and tough die-casting sand cores;

[0060] Apply the paint in step S1 evenly on the outer peripheral wall of the mol...

preparation example 3

[0062] A high-strength and tough die-casting sand core is prepared through the following steps:

[0063] S1, the preparation of coating;

[0064] Add water into the mixing tank, then weigh 5Kg of glass fiber, 2Kg of clay, 7Kg of alumina, 38Kg of sodium silicate and 5Kg of titanium dioxide, add them into the mixing tank, add water to 100L, and then stir for 50-80min to obtain the coating;

[0065] S2, the preparation of molding resin sand core;

[0066] S21. Weigh 100Kg of quartz sand, 6Kg of Pep-Set phenolic resin and 8Kg of NH4Cl aqueous solution, add them in turn to the roller sand mixer and mix evenly, then produce sand, and put them in a container for use;

[0067] S22, using manual core making, baking in an oven at a temperature of 170°C for 40 minutes to obtain a molded resin sand core;

[0068] S3. Preparation of high-strength and tough die-casting sand cores;

[0069] Apply the paint in step S1 evenly on the outer peripheral wall of the molded resin sand core, the c...

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Abstract

The invention relates to the technical field of die casting, and particularly discloses a high-toughness die-casting sand core, a preparation method of the high-toughness die-casting sand core and a forming process of a die casting. The high-toughness die-casting sand core comprises a molded resin sand core and a protective layer, wherein the protective layer is uniformly coated on the outer side wall of the molded resin sand core; and the protective layer comprises the following components in parts by weight: 3-5 parts of I-type synthetic fibers, 1-2 parts of pottery clay, 5-7 parts of aluminum oxide, 26-38 parts of an adhesive, 3-5 parts of titanium dioxide, and 43-62 parts of water. The preparation method comprises the following steps that 1.1, a coating is prepared, specifically, the I-type synthetic fibers, the argil, the alumina powder, the sodium silicate and the titanium dioxide are weighed, and stirring is carried out for 50-80 minutes to obtain a coating; 1.2, the molded resin sand core is prepared, specifically, quartz sand, liquid casting resin and a curing agent are uniformly mixed, added into a core box, and core making is manually carried out; and 1.3, the coating is evenly brushed on the peripheral wall of the molded resin sand core, baking is conducted for 180-300 min at the temperature of 130-150 DEG C, and the high-toughness die-casting sand core can be obtained. The high-toughness die-casting sand core has the advantage that the problem that a die casting cannot be formed by placing the sand core is solved.

Description

technical field [0001] The application relates to the technical field of die-casting, more specifically, it relates to a high-strength and tough die-casting sand core, a preparation method thereof, and a molding process of die-casting parts. Background technique [0002] Metal die-casting is the process of filling molten metal into the cavity of a die-casting model at a high speed under high pressure, and solidifying the molten metal under high pressure to form a metal die-casting. One of the most efficient. With the development of metal die-casting, metal die-casting technology, plastic injection molding, and metal plate stamping are listed as three major molding systems. The salient feature of metal die-casting is that it can form non-ferrous metal structural parts with complex shapes and thin walls. It is a high-efficiency, high-precision, high-interchangeability, and low-consumption precision parts forming technology. [0003] At present, for die-casting parts with und...

Claims

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Application Information

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IPC IPC(8): B22D17/22B22C3/00
CPCB22D17/22B22C3/00
Inventor 尤炳麟汤鑫超
Owner XIAMEN JIAJIADA MACHINERY