Preparation method of SiC nanowire toughened HfC-SiC complex phase coating by chemical vapor co-deposition

A chemical vapor deposition and nanowire toughening technology is applied in the field of improving the bonding strength of HfC-Si coatings, which can solve the problems of abnormal shape of thermal structural parts, coating peeling failure, etc. Corrosion Capability and Service Reliability

Inactive Publication Date: 2021-09-03
NORTHWESTERN POLYTECHNICAL UNIV
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  • Summary
  • Abstract
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  • Claims
  • Application Information

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Problems solved by technology

However, most of the thermal structural parts in practical applications are shaped
Simply relying on the mosaic method to improve the interface bonding strength can no longer fully meet the requirements of the thermal protection coating on the surface of the heterogeneous component. Li et al prepared SiC / ZrC on the surface of the wedge component by combining the embedding method and plasma spraying -SiC coating, but after the component was ablated, the coating showed obvious peeling failure [B.Li,H.Li,X.Hu,et al.Effect of the curvature radius of sharp leading edgeparts made of a SiC / ZrC-SiC coated C / C composite on their ablation resistance. 40(2020)2768-2780】

Method used

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  • Preparation method of SiC nanowire toughened HfC-SiC complex phase coating by chemical vapor co-deposition
  • Preparation method of SiC nanowire toughened HfC-SiC complex phase coating by chemical vapor co-deposition
  • Preparation method of SiC nanowire toughened HfC-SiC complex phase coating by chemical vapor co-deposition

Examples

Experimental program
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Embodiment 1

[0037] The selected density is 1.7g / cm 3 The 2.5D C / C composite material was processed into a round cake (φ30×8mm) and hemispherical (R=8mm) shape, polished with 160 mesh sandpaper, and ultrasonically cleaned in deionized water. Then dry at 80°C for 10h. Mix 300-mesh silicon powder, carbon powder and alumina according to the mass ratio of 5:1:0.5. And bury the prepared round cake pattern in the graphite crucible containing the mixed powder. Put the crucible into a heat treatment furnace, heat it to 2100°C, set the heating rate to 7°C / min, and set the cooling rate to 10°C / min. The flow rate of Ar gas is 600ml / min, and the temperature is kept for 2h. The prepared sample with SiC coating was suspended in a graphite crucible with a silicon block placed at the bottom. The crucible is then placed in a heat treatment furnace. Raise the temperature to 1800°C and keep it warm for 1h. The gas flow rate of Ar gas is controlled to be 600ml / min. Both the heating rate and cooling rat...

Embodiment 2

[0039] The selected density is 1.7g / cm 3 The 2.5D C / C composite material was processed into a round cake (φ30×8mm) and hemispherical (R=8mm) shape, polished with 160 mesh sandpaper, and ultrasonically cleaned in deionized water. Then dry at 80°C for 10h. Mix 300-mesh silicon powder, carbon powder and alumina according to the mass ratio of 5:1:0.5. And bury the prepared round cake pattern in the graphite crucible containing the mixed powder. Put the crucible into a heat treatment furnace, heat it to 2000°C, set the heating rate to 7°C / min, and set the cooling rate to 10°C / min. The flow rate of Ar gas is 600ml / min, and the temperature is kept for 2h. The prepared sample with SiC coating was suspended in a graphite crucible with a silicon block placed at the bottom. The crucible is then placed in a heat treatment furnace. Raise the temperature to 1900°C and keep it warm for 1h. The gas flow rate of Ar gas is controlled to be 600ml / min. Both the heating rate and cooling rat...

Embodiment 3

[0041] The selected density is 1.7g / cm 3 The 2.5D C / C composite material was processed into a round cake (φ30×8mm) and hemispherical (R=8mm) shape, polished with 160 mesh sandpaper, and ultrasonically cleaned in deionized water. Then dry at 80°C for 10h. Mix 300-mesh silicon powder, carbon powder and alumina according to the mass ratio of 5:1:0.5. And bury the prepared round cake pattern in the graphite crucible containing the mixed powder. Put the crucible into a heat treatment furnace, heat it to 1900°C, set the heating rate to 7°C / min, and set the cooling rate to 10°C / min. The flow rate of Ar gas is 600ml / min, and the temperature is kept for 2h. The prepared sample with SiC coating was suspended in a graphite crucible with a silicon block placed at the bottom. The crucible is then placed in a heat treatment furnace. Raise the temperature to 1700°C and keep it warm for 1h. The gas flow rate of Ar gas is controlled to be 600ml / min. Both the heating rate and cooling rat...

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Abstract

The invention relates to a preparation method of a SiC nanowire toughened HfC-SiC complex phase coating by chemical vapor co-deposition. The preparation method adopts a three-step method and comprises the following steps: firstly, preparing a SiC inner coating by using an embedding method, then, introducing free silicon on the surface of the SiC inner coating by using a vapor siliconizing technology, carrying out chemical vapor deposition on HfC on the surface of a C/C sample with the SiC-SiC inner coating, and enhancing the interface bonding strength between the inner coating and the outer coating through in-situ reaction and diffusion of free silicon in the vapor deposition process. The SiC/HfC-SiC coating which is uniform in thickness, compact in structure, controllable in component and high in binding force can be prepared. On the basis of a mechanical bonding interface of a traditional method, an interface diffusion layer is introduced for diffusion to form diffusion bonding. And the coating process is simple, the reaction period is short, the cost is low, and the development prospect is wide.

Description

technical field [0001] The invention belongs to a method for improving the bonding strength of an HfC-Si coating, and relates to a preparation method of a SiC nanowire toughened chemical vapor co-deposition HfC-SiC multiphase coating. Background technique [0002] C / C composite materials are one of the most potential materials for thermal structural parts in the aerospace field. They have a series of advantages such as low density, high thermal conductivity, friction resistance, thermal shock resistance and low thermal expansion coefficient. In addition, C / C composites are also lightweight materials that can still maintain excellent mechanical properties at 2200 °C. However, C / C composites are prone to oxidation under aerobic environment, which severely limits their application and development. Especially in the aerospace field, the key thermal structural parts have to withstand the harsher airflow erosion and ablation environment. In order to solve this problem, anti-abla...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B41/87
CPCC04B41/87C04B41/5059C04B41/009C04B41/5057C04B41/4531C04B41/0072C04B35/83
Inventor 付前刚童明德冯涛
Owner NORTHWESTERN POLYTECHNICAL UNIV
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