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Anti-freezing wear-resistant enameled wire and production process thereof

A technology of wear-resistant paint and covered wire, applied in the field of enameled wire, can solve the problems of lack of research on enameled wire products, neglect of scratch resistance and wear resistance, easy damage, leakage and other problems, and achieve the effect of saving procedures, better effect and good toughness

Pending Publication Date: 2021-11-19
江苏恒金铜业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there is a lack of corresponding research and corresponding enameled wire products at present.
[0004] Wear resistance is also very important. With daily use, friction or collision, the insulating paint on the surface of the metal conductor will wear and become thinner, and it is also prone to problems such as damage and leakage. It is also related to the tensile strength of the enameled wire. improve
[0005] In addition, in order to meet the smooth performance of the surface of the enameled wire, a lubricating layer is also applied on the surface of the enameled wire. However, the current lubricating layer blindly pursues the lubricating effect, but ignores the scratch resistance and wear resistance. Or it is hung up or damaged when scratched, which is also a headache for the manufacturer.

Method used

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  • Anti-freezing wear-resistant enameled wire and production process thereof
  • Anti-freezing wear-resistant enameled wire and production process thereof
  • Anti-freezing wear-resistant enameled wire and production process thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0043] Embodiment 1: A frost-resistant and wear-resistant enameled wire, including a metal conductor and an insulating varnish coated on the surface of the metal conductor; the components and corresponding parts by weight of the insulating varnish are: 60 parts of varnish base material, 60 parts of filler, polyanion 2 parts of cellulose, 5 parts of ethyl p-dimethylaminobenzoate, 5 parts of water glass, 2 parts of asbestos wool, 1 part of silicon nitride fiber, and 15 parts of polyester compound.

[0044] Wherein, the paint base material is modified polyester epoxy resin and polyamide; the filler is kaolin and talcum powder.

[0045] see figure 1 As shown, the metal conductor 1 is a magnesium-aluminum alloy wire; the insulating varnish includes an inert protective layer 2, an insulating layer 3, a wear-resistant insulating layer 3 and a lubricating layer 5 coated from the inside to the outside; wherein, the composition of the wear-resistant insulating layer 3 includes modified ...

Embodiment 2

[0052] Embodiment 2: A frost-resistant and wear-resistant enameled wire, including a metal conductor and an insulating varnish coated on the surface of the metal conductor; the components and corresponding parts by weight of the insulating varnish are: 80 parts of varnish base material, 30 parts of filler, polyanion 4 parts of cellulose, 10 parts of ethyl p-dimethylaminobenzoate, 8 parts of water glass, 5 parts of asbestos wool, 3 parts of silicon nitride fiber, and 10 parts of polyester compound.

[0053] Among them, the paint base material is modified epoxy resin, polyurethane and polyimide; the filler is nano silicon dioxide.

[0054] see figure 2 As shown, the metal conductor 1 is a copper wire; the insulating varnish includes an inert protective layer 2, an insulating layer 3, a wear-resistant insulating layer 3 and a lubricating layer 5 coated from the inside out; wherein, the composition of the wear-resistant insulating layer 3 includes polyurethane, Polyanionic cellu...

Embodiment 3

[0058] Embodiment 3: A kind of frost-resistant wear-resisting enameled wire, comprise metal conductor and the insulating varnish that is coated on the metal conductor surface; 15 parts of agent, 8 parts of polyanionic cellulose, 25 parts of ethyl p-dimethylaminobenzoate.

[0059] Wherein, the paint base material is modified epoxy resin; the components of the wear-resistant insulating layer are modified epoxy resin, polyanionic cellulose and ethyl p-dimethylaminobenzoate.

[0060] The traditionally used high-temperature-resistant insulating rubber material is used as an inert protective layer, and the surface of the metal conductor is coated with a high-temperature-resistant insulating rubber material, and then coated with a wear-resistant insulating layer.

[0061] In the production process, there is no need to prepare and coat the insulating layer and the lubricating layer, and the other production processes are the same as in Example 1, and the frost-resistant and wear-resis...

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Abstract

The invention discloses an anti-freezing wear-resistant enameled wire and a production process thereof, which belong to the technical field of enameled wires. The anti-freezing wear-resistant enameled wire comprises a metal conductor and insulating paint coating the surface of the metal conductor, and the insulating paint comprises the following components: a paint base material, a filler, polyanionic cellulose and ethyl p-dimethylaminobenzoate; the insulating paint comprises an inert protective layer, an insulating layer, a wear-resistant insulating layer and a lubricating layer which are coated from inside to outside; the preparation method comprises the following steps of respectively putting corresponding components into different reaction kettles, and stirring while heating until the components are uniformly mixed for later use, preparing a metal conductor, coating preparation, and coating insulating paint: enabling the metal conductor to sequentially pass through different paint grooves to be coated with different paint layers, then carrying out baking, curing and semi-cooling, and finally, carrying out rolling, shaping and complete cooling to obtain the anti-freezing wear-resistant enameled wire. The anti-freezing effect of the enameled wire can be effectively improved, the enameled wire is prevented from being easily cracked at low temperature, and the wear resistance can be improved.

Description

technical field [0001] The invention relates to the technical field of enameled wires, in particular to a frost-resistant and wear-resistant enameled wire and a production process thereof. Background technique [0002] Enameled wire refers to a metal wire that uses insulating varnish as an insulating coating to wind an electromagnetic coil, also known as an electromagnetic wire. It is mainly composed of a conductor and an insulating layer. It has been widely used in industrial appliances, household appliances, telecommunications, In the field of electronic products and other fields, our country has become the world's enameled wire manufacturing center and processing base. It is the world's largest enameled wire production and sales country. The output accounts for about 30% of the global total output, and the annual rate exceeds 10%. In the gradual increase, the market potential is huge. [0003] However, with the development of the times, the quality requirements for ename...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01B7/17H01B7/18H01B7/28H01B7/29H01B13/00H01B13/06H01B13/22H01B7/02
CPCH01B7/18H01B7/28H01B7/02H01B7/17H01B7/29H01B7/2806H01B13/00H01B13/22H01B13/06H01B13/065
Inventor 杨少青
Owner 江苏恒金铜业有限公司