Anti-freezing wear-resistant enameled wire and production process thereof
A technology of wear-resistant paint and covered wire, applied in the field of enameled wire, can solve the problems of lack of research on enameled wire products, neglect of scratch resistance and wear resistance, easy damage, leakage and other problems, and achieve the effect of saving procedures, better effect and good toughness
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Embodiment 1
[0043] Embodiment 1: A frost-resistant and wear-resistant enameled wire, including a metal conductor and an insulating varnish coated on the surface of the metal conductor; the components and corresponding parts by weight of the insulating varnish are: 60 parts of varnish base material, 60 parts of filler, polyanion 2 parts of cellulose, 5 parts of ethyl p-dimethylaminobenzoate, 5 parts of water glass, 2 parts of asbestos wool, 1 part of silicon nitride fiber, and 15 parts of polyester compound.
[0044] Wherein, the paint base material is modified polyester epoxy resin and polyamide; the filler is kaolin and talcum powder.
[0045] see figure 1 As shown, the metal conductor 1 is a magnesium-aluminum alloy wire; the insulating varnish includes an inert protective layer 2, an insulating layer 3, a wear-resistant insulating layer 3 and a lubricating layer 5 coated from the inside to the outside; wherein, the composition of the wear-resistant insulating layer 3 includes modified ...
Embodiment 2
[0052] Embodiment 2: A frost-resistant and wear-resistant enameled wire, including a metal conductor and an insulating varnish coated on the surface of the metal conductor; the components and corresponding parts by weight of the insulating varnish are: 80 parts of varnish base material, 30 parts of filler, polyanion 4 parts of cellulose, 10 parts of ethyl p-dimethylaminobenzoate, 8 parts of water glass, 5 parts of asbestos wool, 3 parts of silicon nitride fiber, and 10 parts of polyester compound.
[0053] Among them, the paint base material is modified epoxy resin, polyurethane and polyimide; the filler is nano silicon dioxide.
[0054] see figure 2 As shown, the metal conductor 1 is a copper wire; the insulating varnish includes an inert protective layer 2, an insulating layer 3, a wear-resistant insulating layer 3 and a lubricating layer 5 coated from the inside out; wherein, the composition of the wear-resistant insulating layer 3 includes polyurethane, Polyanionic cellu...
Embodiment 3
[0058] Embodiment 3: A kind of frost-resistant wear-resisting enameled wire, comprise metal conductor and the insulating varnish that is coated on the metal conductor surface; 15 parts of agent, 8 parts of polyanionic cellulose, 25 parts of ethyl p-dimethylaminobenzoate.
[0059] Wherein, the paint base material is modified epoxy resin; the components of the wear-resistant insulating layer are modified epoxy resin, polyanionic cellulose and ethyl p-dimethylaminobenzoate.
[0060] The traditionally used high-temperature-resistant insulating rubber material is used as an inert protective layer, and the surface of the metal conductor is coated with a high-temperature-resistant insulating rubber material, and then coated with a wear-resistant insulating layer.
[0061] In the production process, there is no need to prepare and coat the insulating layer and the lubricating layer, and the other production processes are the same as in Example 1, and the frost-resistant and wear-resis...
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