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High-strength thin-wall gray iron casting and preparation method thereof

A high-strength, gray iron technology, applied in casting molding equipment, casting molds, casting mold components, etc., can solve the problems of loss of alloying effect, high cost, casting pores, etc., and achieves low production cost, simple preparation method, The effect of high tensile strength

Inactive Publication Date: 2022-04-01
江苏润曼机械设备有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, a lower carbon equivalent will inevitably lead to a decrease in casting performance, and castings are prone to produce waste products such as pores, cold shut, shrinkage porosity, and shrinkage.
The addition of copper, chromium or higher-priced molybdenum, tin and other alloys will significantly increase the production cost of castings.
The use of low-sulfur and low-nitrogen graphitization recarburizer can avoid nitrogen pores in castings from the source and reduce the difficulty of smelting process control, but it loses the alloying effect of low-cost nitrogen, and low-sulfur and low-nitrogen graphitization carburization The agent treatment process is complicated and the cost is relatively high

Method used

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  • High-strength thin-wall gray iron casting and preparation method thereof
  • High-strength thin-wall gray iron casting and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] Weigh concrete raw material by table 1, all the other steps preparation steps are as follows:

[0027] (1) Melting: put each raw material into an intermediate frequency melting furnace for melting, the melting temperature is 1530°C, measure the content of each element, and adjust the content of each element to meet the formula requirements to obtain molten iron;

[0028] (2) High-temperature refining: adjust the temperature of molten iron to 1580°C, and remove slag after holding for 115 minutes;

[0029] (3) Initial inoculation: the temperature is controlled at 1540° C., adding an initial inoculant of 0.5% molten iron weight into step (2), performing floating silicon inoculation treatment, removing scum, and obtaining initial inoculated molten iron;

[0030] (4) carburizing: temperature is controlled at 1550 ℃, and the carburizing agent of 0.8% initial inoculation liquid iron weight is added in the step (3), obtains carburizing molten iron;

[0031] (5) re-inoculation:...

Embodiment 2

[0037] Weigh concrete raw material by table 1, all the other steps preparation steps are as follows:

[0038] (1) Melting: put each raw material into an intermediate frequency melting furnace for melting, the melting temperature is 1550°C, measure the content of each element, and adjust the content of each element to meet the formula requirements to obtain molten iron;

[0039] (2) High-temperature refining: adjust the temperature of molten iron to 1600°C, and remove slag after holding for 10 minutes;

[0040] (3) Initial inoculation: the temperature is controlled at 1550° C., adding an initial inoculant of 0.3% molten iron weight into step (2), performing floating silicon inoculation treatment, removing scum, and obtaining initial inoculated molten iron;

[0041] (4) Carburizing: temperature is controlled at 1560 DEG C, and the carburizing agent of 0.5% initial inoculation molten iron weight is added in the step (3), obtains carburizing molten iron;

[0042] (5) re-inoculati...

Embodiment 3

[0048] Weigh concrete raw material by table 1, all the other steps preparation steps are as follows:

[0049] (1) Melting: put each raw material into an intermediate frequency melting furnace for melting, the melting temperature is 1550°C, measure the content of each element, and adjust the content of each element to meet the formula requirements to obtain molten iron;

[0050] (2) High-temperature refining: adjust the temperature of molten iron to 1600°C, and remove slag after holding for 15 minutes;

[0051](3) Initial inoculation: the temperature is controlled at 1550° C., adding an initial inoculant of 0.5% molten iron weight into step (2), performing floating silicon inoculation treatment, removing scum, and obtaining initial inoculated molten iron;

[0052] (4) Carburizing: the temperature is controlled at 1560° C., adding a recarburizing agent of 0.8% initial inoculated molten iron weight into step (3) to obtain carburizing molten iron;

[0053] (5) re-inoculation: the...

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Abstract

The invention relates to the technical field of metal processing, in particular to a high-strength thin-wall gray iron casting and a preparation method thereof. The gray iron casting is composed of the following chemical components of, by weight, 2.25%-3.3% of C, 2%-2.5% of Si, 0.2%-0.4% of Mn, 0.35%-0.45% of Cu, 0.2%-0.4% of Sr, 0.1%-0.2% of Zr, 0.2%-0.3% of Cr, 0.08%-0.1% of Sn, 0.06%-0.08% of Re, 0.02%-0.04% of P, 0.06%-0.08% of S and the balance Fe and inevitable impurities. A two-time inoculation pouring method is adopted, the SiC-Sr-Fe alloy serves as an inoculant for the first time of inoculation, Si73Sr1.0 or Si75Sr1.5 serves as an inoculant for the second time of inoculation, the prepared gray iron casting has the performance of being thin in wall, high in tensile strength and high in hardness, meanwhile, the phenomena of air holes, shrinkage sinking and the like are not prone to being generated in the pouring process, and therefore the rejection rate of products is greatly reduced by%.

Description

technical field [0001] The invention relates to the field of metal processing technology, in particular to a high-strength thin-walled gray iron casting and a preparation method thereof. Background technique [0002] C, Si, Mn, P, and S are the basic elements of gray cast iron. C and Si elements can strongly promote graphitization. If the content of carbon and silicon is too high, it will lead to coarsening of graphite, increase of ferrite volume fraction, pearlescent As the volume fraction decreases, the strength and hardness of cast iron decrease. In the current production of high-grade gray cast iron, in order to ensure the performance requirements of high-strength castings, it is necessary to select an appropriate carbon equivalent. Generally, the carbon equivalent of the original iron liquid is controlled at 3.8% to 3.9%, which can improve the casting performance of cast iron and reduce White mouth, shrinkage cavity, shrinkage porosity and leakage defects can reduce th...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C37/06C22C37/10C22C33/08C21C1/08B22D1/00B22C9/02C21C7/00
Inventor 姜扬帆
Owner 江苏润曼机械设备有限公司
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