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High-color-rendering composite fluorescent glass and preparation method thereof

A composite fluorescence, high color rendering technology, applied in the field of fluorescent materials, can solve the problems of inability to achieve rapid cooling molding, unfavorable large-scale production, aggravation, etc., achieve excellent thermal stability and chemical stability, and meet the needs of large-scale industrial production. Effect

Active Publication Date: 2022-04-05
XIAMEN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The composite fluorescent glass material has excellent luminous efficiency and color rendering index, but the composite fluorescent glass material is limited to B 2 o 3 -SiO 2 -CaO-Na 2 O matrix glass system, resulting in the mixed melt of phosphor powder and matrix glass cannot be quenched and formed, which is not conducive to large-scale production
In addition, during the melting process, the strong interfacial reaction with the matrix glass will corrode the phosphor particles and reduce their luminous performance, especially the degree of corrosion of different phosphor particles by the matrix glass is not uniform, and the temperature rise will further aggravate the process
Therefore, when using the traditional low-temperature co-firing technology to prepare PiG, the matrix glass system that contains a variety of phosphors and meets the required luminous performance has very few options, and is not suitable for some phosphors with poor thermal stability.

Method used

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  • High-color-rendering composite fluorescent glass and preparation method thereof
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  • High-color-rendering composite fluorescent glass and preparation method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0033] According to the tellurate glass formula, weigh a certain amount of raw materials, mix them evenly, put them into a crucible, melt them at 850°C for 0.5h, quench the molten glass with water, dry, grind and pass through a 200-mesh sieve to obtain Matrix glass powder. Weigh LuAG:Ce by 8% mass fraction 3+ Green fluorescent powder and matrix glass powder are mixed thoroughly and put into a crucible, melted at 580°C for 0.3h, pour the melt into a copper mold heated to 250°C, and a layer of CaAlSiN has been laid on the bottom of the mold in advance 3 :Eu 2+ red phosphor. After the melt in the crucible flows into the mold completely, quickly cover the mold tightly. Continue to keep warm for 0.5h, after it is naturally cooled to room temperature, it is taken out from the mold, annealed at 320°C for 3h, and the composite fluorescent glass material is obtained after cooling to room temperature.

[0034] The structure diagram of the mold is shown in figure 2 As shown, it inc...

Embodiment 2

[0042]According to the phosphate glass formula, weigh a certain amount of raw materials, mix them evenly, put them into a crucible, melt them at 1000°C for 1 hour, quench the molten glass with water, dry, grind and pass through a 200-mesh sieve to obtain matrix glass pink. Weigh YAG:Ce by 20% mass fraction 3+ Mix yellow fluorescent powder and matrix glass powder thoroughly, put them into a crucible, melt at 650°C for 0.5h, pour the melt into a copper mold heated to 250°C, and a layer of CaAlSrN has been laid on the bottom of the mold in advance 3 :Eu 2+ red phosphor. After the melt in the crucible flows into the mold completely, quickly cover the mold tightly. Continue to keep warm for 0.5h, after it is naturally cooled to room temperature, it is taken out from the mold, annealed at 320°C for 3h, and the composite fluorescent glass material is obtained after cooling to room temperature.

Embodiment 3

[0044] According to the formula of borate glass, weigh a certain amount of raw materials, mix them evenly, put them into a crucible, melt them at 1100°C for 1 hour, quench the molten glass with water, dry, grind and pass through a 200-mesh sieve to obtain the matrix glass powder. Weigh YAGG:Ce by 15% mass fraction 3+ Green fluorescent powder and matrix glass powder are mixed thoroughly and put into a crucible, melted at 700°C for 1 hour, pour the melt into a copper mold heated to 200°C, and a layer of K has been laid on the bottom of the mold in advance 2 SiF 6 :Mn 4+ red phosphor. After the melt in the crucible flows into the mold completely, quickly cover the mold tightly. Continue to keep warm for 0.5h, after it is naturally cooled to room temperature, it is taken out from the mold, annealed at 320°C for 3h, and the composite fluorescent glass material is obtained after cooling to room temperature.

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Abstract

The invention discloses high-color-rendering composite fluorescent glass and a preparation method thereof. The high-color-rendering composite fluorescent glass comprises a PiG layer and a red fluorescent powder layer. The preparation method of the high-color-rendering composite fluorescent glass comprises the following steps: weighing a certain amount of raw materials according to a low-melting-point glass formula, uniformly mixing, putting into a crucible, melting for 0.1-4 hours, carrying out water quenching on the molten glass liquid, drying, grinding and sieving to obtain matrix glass powder; the preparation method comprises the following steps: mixing matrix glass powder and commercial green or yellow fluorescent powder according to a required mass ratio, putting the mixture into a crucible, melting for 0.1-4 hours, pouring a melt into a mold which is heated to a certain temperature, paving a layer of red fluorescent powder in the mold in advance, quickly covering the mold after the melt in the crucible completely flows into the mold, continuously keeping the temperature for 0.1-1 hour, and cooling to room temperature, thereby obtaining the red fluorescent powder. And naturally cooling to room temperature, and carrying out annealing treatment to obtain the composite fluorescent glass material. The preparation method provided by the invention is suitable for compounding matrix glass of different systems and various fluorescent powders, and is wide in application field and easy for large-scale production.

Description

technical field [0001] The invention is applied to the field of fluorescent materials, in particular to a high color rendering composite fluorescent glass and a preparation method thereof. Background technique [0002] In recent years, LED lighting technology has gradually replaced traditional light sources such as incandescent lamps as the fourth-generation solid-state lighting source due to its high efficiency, energy saving, long service life, and low production cost. Among them, commercial white LEDs mostly use a combination of blue LEDs and yellow phosphors / silica gel . However, there is an increasing demand for high-brightness, long-range light sources such as high-power white LEDs and laser lighting in the fields of outdoor lighting, vehicle lighting, mining engineering, etc., which makes it difficult for organic polymers such as silicone or epoxy resin to effectively transmit high power The huge heat generated by the components causes yellowing, carbonization, and t...

Claims

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Application Information

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IPC IPC(8): C03C14/00C03C4/12C03B19/02
CPCY02P40/57
Inventor 张保平丁文停
Owner XIAMEN UNIV
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