Heat dissipation conductive shielding buffer foam and application

A cushioning foam and conductive shielding technology, which is applied in the field of foam materials, can solve the problems of reducing the life of electronic devices, large material loss, and high cost of shielding covers, and achieve the effects of improving thermal conductivity, reducing contact thermal resistance, and high shielding efficiency

Pending Publication Date: 2022-06-21
湖北祥源高新科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, shielding covers can be used outside the main electromagnetic wave generating components such as chips and CPUs to shield electromagnetic waves, but the cost of using shielding covers between larger modules such as the motherboard, casing, and under the screen is high, and it does not meet the current thin and light electronic equipment. At the same time, because there are many irregular gaps between the components, the existence of gaps makes it difficult for the electronic module to dissipate heat, which will also reduce the buffer resistance of electronic equipment and reduce the service life of electronic equipment
[0004] At present, the way to solve the above problems is mainly to use the composite structure foam formed by wrapping the sponge with conductive cloth to fill the gap, but this structure not only has the disadvantages of high hardness, large material loss and large volume, but also has poor heat dissipation effect. Generally, composite thermal conductive sheets are used at the same time, which is costly. When used inside electronic equipment, its concave-convex compliance is poor, which reduces the life of electronic devices, and is also not conducive to the processing of 5G electronic devices at the back end and the miniaturization of products.

Method used

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  • Heat dissipation conductive shielding buffer foam and application

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0045] For the thermal conductive shielding buffer foam of this embodiment, 50 parts by weight of low-density polyethylene (LDPE) resin is selected as the basic resin, 30 parts by weight of ethylene-vinyl acetate copolymer (EVA) is used as the resin modifier, and azodicarbonamide is used as the resin modifier. 3 parts by weight are used as foaming agent (particle size < 10 μm), 15 parts by weight of carbon nanotubes (length-diameter ratio 65) are used as thermal conductive fillers, and 2 parts by weight of maleic anhydride are used as compatibilizers. Extruded and stretched into a sheet; cross-linked by irradiation, the irradiation dose is 25Mrad; foamed at 240 ° C, azodicarbonamide foamed to generate gas, and the sheet was foamed into cells with multiple cell structures Cotton, the thickness of the foam is 0.3mm; a 0.05μm thick metal Ag layer is deposited on the foam side by a magnetron sputtering process.

[0046] The prepared heat dissipation conductive shielding buffer foa...

Embodiment 2

[0048] The difference from Example 1 is that, in order to obtain a softer and thinner foam, ethylene-propylene-diene rubber (EPR) was added as a resin modifier, and 40 parts by weight of low-density polyethylene (LDPE) resin was selected as the basic material. Resin, 25 parts by weight of ethylene-vinyl acetate copolymer (EVA) and 15 parts by weight of ethylene propylene rubber (EPR) are used as resin modifiers, and 3 parts by weight of azodicarbonamide are used as foaming agents (particle size<10μm) , 15 parts by weight of carbon nanotubes (length-diameter ratio 65) are used as thermally conductive fillers, 2 parts by weight of maleic anhydride are used as compatibilizers, and other steps are the same as in Example 1.

[0049] The prepared heat dissipation conductive shielding buffer foam was sampled for the above test, and the test results are shown in Table (1).

Embodiment 3

[0051] The difference from Example 2 is that, in order to obtain a foam with more heat dissipation, the thermally conductive filler is changed to 15 parts by weight of carbon nanofibers (aspect ratio 120).

[0052] The prepared heat dissipation conductive shielding buffer foam was sampled for the above test, and the test results are shown in Table (1).

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Abstract

The invention discloses heat dissipation conductive shielding buffer foam which comprises a buffer foam layer and a conductive film layer arranged on one side or two sides of the buffer foam layer, and the conductive film layer is attached to the surface of the buffer foam layer in a layer-by-layer sputtering mode. The thickness of the heat dissipation conductive shielding buffer foam ranges from 0.06 mm to 1 mm, the density ranges from 0.03 g/cm < 3 > to 0.8 g/cm < 3 >, the maximum compression ratio is larger than or equal to 60%, the maximum bubble hole diameter in each direction does not exceed 80 micrometers, and the foam aperture ratio is smaller than or equal to 30%. The buffer foam layer contains fibrous heat-conducting filler which is used for improving the heat-conducting property of the buffer foam layer, and the heat conductivity coefficient is within 1-10w/m.k. The heat dissipation conductive shielding buffer foam is soft, has a higher compression ratio, can better adapt to concave-convex gap scenes in electronic equipment, fills interface gaps, reduces contact thermal resistance, and improves the heat conduction effect by combining with the internally added heat conduction filler; and meanwhile, the conductive film layer has better surface conductivity, so that the material can be used as an electromagnetic wave shielding material.

Description

technical field [0001] The invention belongs to the technical field of foam materials, and in particular relates to a heat-dissipating conductive shielding buffer foam and applications thereof. Background technique [0002] With the rapid development of the fifth-generation mobile communication technology (referred to as 5G or 5G technology), the introduction of high frequencies, the upgrade of hardware components, and the exponential increase in the number of networking equipment and antennas Electromagnetic interference is everywhere, and the harm of electromagnetic interference and electromagnetic radiation to electronic equipment is becoming more and more serious, and the need for electromagnetic shielding is more and more urgent. At the same time, as electronic devices have more and more functions and become more powerful, the corresponding internal chips or electronic modules are also increasing, which will generate more heat while bringing electromagnetic wave interfe...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H05K9/00C23C14/20C23C14/34
CPCH05K9/0073C23C14/205C23C14/34
Inventor 李沛魏琼
Owner 湖北祥源高新科技有限公司
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