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Coal gangue grading and quality-grading pyrolysis decarburization and waste heat gradient utilization system and operation method

A coal gangue and quality separation technology, which is applied in the large-scale consumption of coal gangue and coal gangue pyrolysis decarbonization, can solve the problems of inability to realize large-scale consumption of full-grade coal gangue, difficulty in realizing large-scale disposal of coal gangue, and heavy metal pollution in coal gangue. Seepage and other problems can be avoided to achieve the effect of avoiding conventional energy loss, improving heat utilization efficiency, and strengthening preheating effect

Pending Publication Date: 2022-08-02
XI AN JIAOTONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] (3) In the technology of preparing building materials from coal gangue, it is necessary to fully consider the characteristics of the material such as strength, wear resistance, penetration and frost resistance, and there are strict restrictions on the blending ratio of coal gangue, so it is difficult to realize large-scale disposal of coal gangue;
[0007] (4) In terms of the use of coal gangue for soil improvement and reclamation, due to the limitation of soil physical and chemical fluctuations in various regions and the risk of heavy metal seepage from coal gangue itself, the technical route needs to be further optimized and real-time detection should be done. Therefore, this technology is still The optimal solution for large-scale disposal of non-coal gangue;
[0008] (5) The use of coal gangue for power generation is a relatively mature way to consume coal gangue at present, but the coal gangue used for power generation has limitations on low-level calorific value and needs to be blended with fuel for energy supply, so it is impossible to achieve large-scale consumption of full-grade coal gangue accept

Method used

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  • Coal gangue grading and quality-grading pyrolysis decarburization and waste heat gradient utilization system and operation method

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Experimental program
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Effect test

Embodiment 1

[0053] see figure 1 and Figure 4 , a coal gangue grading pyrolysis decarburization and waste heat cascade utilization system provided in Embodiment 1 of the present invention includes a feeding device 101, a pyrolysis furnace 102, a blanking port 103, a decarburization furnace 104, a slag cooler 105, Cyclone dust collector 106, conveying fan 107, oil and gas distribution valve 108, primary oil and gas burner 109, secondary oil and gas burner 110, waste heat boiler 201, air preheater 202, induced draft fan 203, desulfurization and denitration device 204, chimney 205, Blower 301 , primary air distribution valve 302 , secondary air distribution valve 303 , boiler feed water 401 , hot water piping 402 and steam piping 403 .

[0054] The pyrolysis furnace 102 uses the heat source provided by the high-temperature flue gas to pyrolyze the coal gangue from the feeding device 101, and the pyrolyzed solid materials with a certain temperature enter the decarburization furnace 104 throu...

Embodiment 2

[0061] see figure 2 , A system for producing oil and gas from coal gangue, multi-quality decarbonized coal gangue and waste heat cascade utilization provided by Embodiment 2 of the present invention includes a feeding device 101, a pyrolysis furnace 102, a blanking port 103, a decarburization furnace 104, and a cold slag 105, cyclone dust collector 106, conveying fan 107, oil and gas distribution valve 108, primary oil and gas burner 109, secondary oil and gas burner 110, oil and gas collection valve 111, oil and gas storage tank 112, waste heat boiler 201, air preheater 202, induced draft fan 203, desulfurization and denitrification device 204, chimney 205, blower 301, primary air distribution valve 302, secondary air distribution valve 303, boiler water supply 401, hot water pipeline 402, steam pipeline 403.

[0062] Compared with Embodiment 1, the embodiment of the present invention can adjust the high temperature areas at both ends of the decarburization furnace by adjust...

Embodiment 3

[0064] see image 3 , a coal gangue graded pyrolysis decarburization and ash slag waste heat secondary cascade utilization system provided in Embodiment 3 of the present invention includes a feeding device 101, a pyrolysis furnace 102, a blanking port 103, a decarburization furnace 104, a cooling Slag machine 105, cyclone dust collector 106, conveying fan 107, oil and gas distribution valve 108, primary oil and gas burner 109, secondary oil and gas burner 110, low temperature slag cooler 113, waste heat boiler 201, air preheater 202, induced draft fan 203. Desulfurization and denitrification device 204, chimney 205, low temperature economizer 206, blower 301, primary air distribution valve 302, secondary air distribution valve 303, boiler feed water 401, hot water pipeline 402, steam pipeline 403.

[0065] Compared with Embodiment 1, in order to realize the stepwise refinement and utilization of high-temperature slag energy in the embodiment of the present invention, a low-tem...

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Abstract

The invention discloses a coal gangue grading and quality-grading pyrolysis decarburization and waste heat gradient utilization system and an operation method, and the coal gangue grading and quality-grading pyrolysis decarburization and waste heat gradient utilization system comprises a pyrolysis furnace used for inputting coal gangue and carrying out pyrolysis; an air preheater; the decarburization furnace is used for inputting preheated air; the combustion device is used for inputting pyrolyzed solid materials for combustion decarburization; the pyrolysis gas input device is used for inputting pyrolysis gas and combusting in the oil-gas combustor; the decarburization furnace is used for outputting decarburized ash and flue gas; a slag cooler; a waste heat boiler; heat-exchanged flue gas output by the waste heat boiler is used as a heat source for pyrolysis of the pyrolyzing furnace, and flue gas used after pyrolysis is used as a heat source for preheating of the air preheater. According to the invention, superior combustion conditions are ensured through graded and quality-divided utilization of pyrolysis oil gas and solid materials and gradient utilization of waste heat, and the technical problems of stable ignition and sufficient decarburization of large-scale direct combustion of full-grade coal gangue in the prior art can be solved.

Description

technical field [0001] The invention belongs to the technical field of large-scale consumption of coal gangue, relates to the field of coal gangue pyrolysis and decarbonization, and in particular relates to a system and an operation method for coal gangue grading and mass pyrolysis decarburization and waste heat cascade utilization. Background technique [0002] The coal-based organic industrial solid waste coal gangue produced in the process of raw coal mining and washing accounts for about 8% to 20% of the coal mining volume. Compared with raw coal, coal gangue has lower carbon content, lower calorific value and Due to its hard texture and other characteristics, the long-term accumulation of large amounts of coal gangue will occupy a large amount of farmland, waste land resources, cause natural disasters such as spontaneous combustion, dust, acid rain, soil erosion, etc., which will affect the stability of the ecosystem, and will also cause waste of energy and energy. [0...

Claims

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Application Information

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IPC IPC(8): F22B1/18F22B33/18F22D1/00F23L15/00C10B53/00
CPCF22B1/1846F22B33/18F22D1/00F23L15/00C10B53/00Y02P20/129
Inventor 王学斌史兆臣王建军张瀚霖于伟
Owner XI AN JIAOTONG UNIV
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