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Magnetic core contg. magnetic bias magnet and induction element with said magnetic core

A magnetic bias and magnet technology, applied in the direction of inductors with magnetic cores, electrical components, magnetic cores/yokes, etc., to achieve excellent DC superposition characteristics and prevent the performance of inductive components from degrading

Inactive Publication Date: 2002-07-24
TOKIN CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0009] However, in recent years, the need to improve the power conversion efficiency of power supplies has become stronger, and it is no longer possible to determine the quality of cores used in choke coils and transformers based solely on the measurement of the core temperature

Method used

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  • Magnetic core contg. magnetic bias magnet and induction element with said magnetic core
  • Magnetic core contg. magnetic bias magnet and induction element with said magnetic core
  • Magnetic core contg. magnetic bias magnet and induction element with said magnetic core

Examples

Experimental program
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Effect test

example 1

[0068] Prepare six glass powders. These powders are ZnO-B with a softening point of about 350°C 2 o 3 -PbO(1), ZnO-B with a softening point of about 400°C 2 o 3 - PbO(2), B with a softening point of about 450°C 2 o 3 -PbO, K with a softening point of about 500°C 2 O-SiO 2 -PbO, SiO with a softening point of about 550°C 2 -B 2 o 3 -PbO(1), SiO with a softening point of about 600°C 2 -B 2 o 3 -PbO(2). Each powder has a particle diameter of about 3 μm.

[0069] By pulverization, Sm 2 co 17 Magnet powder is made of sintered material into magnet powder. That is, Sm made by common powder metallurgy process 2 co 17 sintered material. For the magnetic properties of the prepared sintered material, its (BH) 最大 It is 28MGOe, and its coercive force is 25KOe (kilo Oersted). The above-mentioned sintered material is roughly ground with a jaw mill, a disc mill, or the like, and then ground with a ball mill to have an average particle diameter of about 5.0 μm.

[0070] Ea...

example 2

[0079] The magnet powder and glass powder were mixed so that each mixture obtained had a glass powder content of 0.1%, 0.5%, 1.0%, 2.5%, 5.0%, 7.5%, 10% or 12.5% ​​by weight. The above-mentioned magnet powder is the Sm used in example 1 2 co 17 Magnet powder, while the glass powder is SiO of about 3 μm and has a softening point of about 500°C 2 -B 2 o 3 - PbO glass powder. Each of the prepared mixtures was heat-treated at 550°C in an argon atmosphere, so that the magnet powder was covered with glass. The above-mentioned glass-covered magnet powder was mixed with 50% by volume of polyimide resin as a binder, and the prepared mixture was made into a sheet by a doctor blade method. The obtained sheet was dried to remove the solvent, and then, was molded to a thickness of 0.5 mm by a heat press.

[0080] The magnetic properties of the bonded magnet were measured in a similar manner as in Example 1 using separately prepared samples. Therefore, regardless of the amount of gla...

example 3

[0101] Prepare six glass powders. These powders are ZnO-B with a softening point of about 350°C 2 o 3 -PbO(1), ZnO-B with a softening point of about 400°C 2 o 3 - PbO(2), B with a softening point of about 450°C 2 o 3 -PbO, K with a softening point of about 500°C 2 O-SiO 2 -PbO, SiO with a softening point of about 550°C 2 -B 2 o 3 -PbO(1), SiO with a softening point of about 600°C 2 -B 2 o 3 -PbO(2). Each powder has a particle diameter of about 3 μm.

[0102] for Sm 2 co 17 For the preparation of magnet powder, the ingot is ground and sintered through ordinary powder metallurgy process to make sintered material. The resulting sintered material was finely ground to 2.3 μm. The magnetic properties of the prepared magnet powder were measured using a VSM (Vibrating Sample Magnetometer), and as a result, the coercive force iHc was about 9 kOe.

[0103] Each prepared magnet powder was mixed with 1% glass powder respectively. Each of the prepared mixtures was heat-t...

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Abstract

An inductor component according to the present invention includes a magnetic core including at least one magnetic gap having a gap length of about 50 to 10,000 mu m in a magnetic path, a magnet for magnetic bias arranged in the neighborhood of the magnetic gap in order to supply magnetic bias from both sides of the magnetic gap, and a coil having at least one turn applied to the magnetic core. The aforementioned magnet for magnetic bias is a bonded magnet containing a resin and a magnet powder dispersed in the resin and having a resistivity of 1 OMEGA .cm or more. The magnet powder includes a rare-earth magnet powder having an intrinsic coercive force of 5 KOe or more, a Curie point of 300 DEG C or more, the maximum particle diameter of 150 mu m or less, and an average particle diameter of 2.0 to 50 mu m and coated with inorganic glass, and the rare-earth magnet powder is selected from the group consisting of a Sm-Co magnet powder, Nd-Fe-B magnet powder, and Sm-Fe-N magnet powder.

Description

field of invention [0001] The present invention relates to a magnetic core (hereinafter simply referred to as "magnetic core") of an inductance element such as a choke coil and a transformer. In particular, the invention relates to a magnetic core containing permanent magnets for magnetic biasing. Background technique [0002] With conventional choke coils and transformers, which are used, for example, in switched-mode power supplies, the applied alternating current is usually superimposed on the direct current. Therefore, the magnetic cores used for these choke coils and transformers are required to have excellent permeability characteristics that do not cause magnetic saturation with the superposition of direct current (this characteristic is called "superposition characteristic of direct current"). [0003] As high-frequency cores, ferrite cores and powder cores have been used. However, ferrite cores have higher initial permeability and lower saturation flux density, wh...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F27/25H01F3/10H01F3/14H01F17/04H01F29/14
CPCH01F17/04H01F2003/103H01F3/10H01F29/146H01F3/14H01F27/25
Inventor 藤原照彦石井政义保志晴辉矶谷桂太伊藤透安保多美子
Owner TOKIN CORP