Sprayed polyurea coatings for solid buoyant material

A technology of solid buoyancy and polyurea, applied in coatings, polyurea/polyurethane coatings, etc., can solve problems such as low compressive strength, complex molding process, and long molding cycle, and achieve the effect of strong toughness and high hardness

Inactive Publication Date: 2003-03-12
MARINE CHEM RES INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Molding advantage shortcoming rotational molding polyethylene High wear resistance, water pressure resistance, impermeable, Bioinert, antifouling Large molding equipment is required, long production cycle molded polyurethane sexual body Tough, fatigue-resistant, impact-resistant, durable Grinding, hardness range from Shore A60 to Shore D70 varies Special mold, injection process Exquisite, long molding cycle, expensive use high Spraying glass fiber reinforced resin High impact resistance, good wear resistance Slow curing, long molding cycle polyethylene memory foam Energy absorbing, construction in spray polyurethane Ester elastomer inside, for use subject to surrounding In case of periodic shock The molding process is extremely complex High Build paint Low cost, simple process, suitable for Use within 50 meters underwater Many times of repainting, production cycle Long, pollutes the environment, has pinholes defect Spray polyurethane bomb sexual body Tough, fatigue-resistant, impact-resistant, wear-resistant, Hardness from Shore A60 to Shore D70, no need Mold, rapid prototyping, short production cycle Requires special spraying equipment and Professional and technical personnel, subject to the environment Effect of temperature and humidity
[0005] The early shallow sea solid buoyancy materials in China mostly used cork, buoyancy cylinders and synthetic rubber, but their compressive strength was very low
In the 1980s, Harbin Shipbuilding Engineering Institute used epoxy resin to bond hollow glass balls with a diameter of 3 to 5 mm to make a pressure-resistant 5.5MPa and a density of 550Kg / m 3 However, the following problems were found in use: ①The glass balls are easy to break and the production process is complicated; ②The foam core material after molding is difficult to process; ③The source of glass balls is difficult and expensive, and the large-scale Scale production and application
[0007] my country's patent application (Application No. 01114995.7, 01114996.5) has reported the use of 100% solid content sprayed polyurea elastomer as a waterproof wear-resistant and prop protection material. It has not been seen that sprayed polyurea elastomer has been used as a coating layer in solid buoyancy at home and abroad. Patent coverage on materials

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] Mix 58.5 parts MDI-100, 23.4 parts Isonate  Add 143L and 32.4 parts of polyether diol with a molecular weight of 2000 into the reaction kettle, stir at a constant speed, heat to 50-80°C, take a sample to measure the NCO content reaches the theoretical value, and then cool and discharge the material to obtain a semi-prepolymer with excess isocyanate , to obtain a semi-prepolymer with an NCO% of 22%, which is the A component; 10 parts of JEFFAMINE T-5000, 40 parts of JEFFAMINED-2000, 30 parts of DETDA and 20 parts of T-403, 5 parts of titanium dioxide, 1 part Irganox 1076 and 1 part of Tinuvin 328 are mixed to make R component; A and R components are sprayed on the epoxy resin modified polyurethane foam core material at a ratio of 1:1 (volume ratio) to form a polyurea coating layer with a thickness of about 2mm . The performance of the polyurea coating and the underwater test results of the buoyancy material are shown in the table below:

[0026] Tabl...

Embodiment 2

[0042] 58.4 parts of MDI-100, 23.2 parts of PAPI and 33.3 parts of polyether triols with a molecular weight of 5000 are obtained according to the synthetic method of Example 1 to be a semi-prepolymer of 25% in NCO%, which is the A component; JEFFAMINE T-5000, 40 parts of JEFFAMINE D-2000, 30 parts of DETDA, 20 parts of T-403, 5 parts of titanium dioxide, 1 part of Irganox 1076 and 1 part of Tinuvin 328 are mixed to make R component; : 1 (volume ratio) by American Gusmer The company's H-3500 main engine and GX-7 spray gun are sprayed onto the epoxy resin modified phenolic foam core material to form a polyurea cladding layer about 2mm thick. The performance of the polyurea coating and the underwater test results of the buoyancy material are shown in the table below:

[0043] Table 3. Polyurea Coating Properties

[0044] Gel time / sec 10

[0045] Non-stick time / min 25

[0046] Flexural modulus / MPa 1400

[0047] Bending strength / ...

Embodiment 3

[0059] 65 parts of PAPI and 35 parts of polyether diols with a molecular weight of 2000 are obtained according to the synthesis method of Example 1 to obtain a semi-prepolymer with an NCO% of 18%, which is the A component; 10 parts of JEFFAMINE T-5000, 60 Mix one part of JEFFAMINE D-2000, 20 parts of DETDA, 10 parts of T-403, 5 parts of titanium dioxide, 1 part of Irganox1076 and 1 part of Tinuvin 328 to make R component;

[0060] A and R components are sprayed on the natural zeolite core material through a spray gun at a ratio of 1:1 (volume ratio) to form a polyurea coating layer with a thickness of about 2 mm. The performance of the polyurea coating and the underwater test results of the buoyancy material are shown in the table below:

[0061] Table 5. Performance of buoyancy material after wrapping

[0062] Overall density / g / cm 3 0.335

[0063] Compressive strength (destruction) / MPa 7.5

[0064] Volume deform...

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Abstract

A polyurea coating for spraying it on the surface of solid float material is composed of semi-prepolymer A and multi-component amine mixture R through proportional mixing. Said component A consists of polyisocyanate and polyether polyol. Said component R comprises amine-type chain extending agent, amino-terminated polyether and assistant.

Description

technical field [0001] The invention relates to solid buoyancy materials used in marine technology development, such as water surface buoys, and solid buoyancy materials required for deep sea exploration, in particular to a sprayed polyurea cladding layer for solid buoyancy materials. Background technique [0002] The solid buoyancy material is actually a low-density, high-strength porous structure material, which includes a core material and a cladding layer. Core materials include chemical foams and some natural low-density high-strength materials. The present invention is a study on cladding layer. [0003] The cladding layers introduced by foreign materials mainly include the following types: 1. Rotationally Molded Polyethylene; 2. Molded Polyurethane Elastomer; 3. Spray-applied glass fiber reinforced resin (Spray-applied Polyethylene); GRP); 4. High-build coating; 5. Polyethylene Memory Foam. 6. Spray-applied Polyurethane Elastomer. The molding process and characteris...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C09D175/02
Inventor 黄微波陈酒姜王宝柱刘东晖刘培礼
Owner MARINE CHEM RES INST
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