Nickel substitute laminated composite metal belt, foil, sheet for saving pure nickel

A technology of composite metal and pure nickel, which is applied in the fields of sheets, nickel-substituting layered composite metal strips, and foils, and can solve problems such as inferior strength to pure nickel strips, increased production costs, and environmental pollution.

Inactive Publication Date: 2006-08-30
佛山精密电工合金有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] 1) In the necessary electroplating or electroless plating manufacturing process, it is necessary to use and discharge a large amount of chemical substances such as acid and alkali, which seriously pollutes the environment. Even if the discharge treatment is adopted, the production cost will be indirectly increased
[0007] 2) The thickness of the nickel layer of nickel-plated materials is generally between 0.3 and 6 μm, and the thicker the nickel-plated layer and the substrate, the weaker the bonding strength will be, and the surface layer has a certain porosity (at least 2%). The nickel-coated layer is easy to peel off (for example, when it needs to be bent and formed during processing or where sliding friction is required in the working state), it is more likely to corrode the substrate
Because the base layer of nickel-plated steel strip is low-carbon steel (lower conductivity than pure nickel), the resistivity of the overall material is more than 40% higher than that of pure nickel, and the resistivity of nickel-plated stainless steel is 6 times higher than pure nickel for the same reason. All of the above have greatly increased the internal resistance of the battery, which is not conducive to improving the battery capacity and service life; although the resistivity of nickel-plated copper strips is lower than that of pure nickel strips, the overall strength of the material is far inferior to that of pure nickel strips because the substrate is copper. , which limits the material's use in many applications that require strength
[0009] The economical pure nickel composite metal material prepared by the rolling composite method that has been practically applied at present has only three layers of composite metal Ni / Cu / Ni, and still has the strength performance problem of the nickel-plated copper strip mentioned in the above 3)

Method used

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  • Nickel substitute laminated composite metal belt, foil, sheet for saving pure nickel
  • Nickel substitute laminated composite metal belt, foil, sheet for saving pure nickel
  • Nickel substitute laminated composite metal belt, foil, sheet for saving pure nickel

Examples

Experimental program
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Effect test

Embodiment 1

[0032] see figure 1 , the material composition of the nickel-substituting composite metal is a five-layer structure of nickel / copper / stainless steel / copper / nickel, and the thickness of each layer in the finished product is basically symmetrically distributed. The two outermost layers of pure nickel 1 (Ni+Co are 99.0% by weight Above) accounts for about 11.5% of the total thickness, the sub-outer layer of pure copper 2 (with a copper weight percentage above 99.50%) accounts for 11% of the total thickness, and the middle layer of stainless steel 3 (1Cr18Ni9 austenitic stainless steel) accounts for The total thickness ratio is 55%, that is, the total thickness (weight) ratio of each component is: outer layer nickel: second outer layer copper: middle layer stainless steel = 23:22:55. The material designed in this way has been proved by testing after manufacture that the average resistivity of the overall material (annealed state) is 7.1 μΩ.cm, the average tensile strength is 420 M...

Embodiment 2

[0035] see figure 2 , the material group of the nickel-substituting composite metal is a five-layer structure of nickel / stainless steel / copper / stainless steel / nickel, and the thickness of each layer in the finished product is basically symmetrically distributed. The two outermost layers of pure nickel 1 (Ni+Co are 99.0% by weight Above) accounts for about 11.5% of the total thickness, the sub-outer stainless steel 3 (1Cr18Ni9 austenitic stainless steel) accounts for 27.5% of the total thickness, and the middle layer of pure copper 2 (with a copper weight percentage above 99.50%) accounts for 27.5% of the total thickness. The total thickness ratio is 22%. Compared with Example 1, the material designed in this way does not change the total thickness ratio of each component material and constitutes (outer layer nickel: second outer layer stainless steel: middle layer copper=23:55:22), but the second outer layer and The intermediate layer component material has been exchanged, b...

Embodiment 3

[0038] see figure 1 , the material composition of the nickel-substituting composite metal is a five-layer structure of nickel / copper / stainless steel / copper / nickel, and the thickness of each layer in the finished product is basically symmetrically distributed. The two outermost layers of pure nickel 1 (Ni+Co are 99.0% by weight Above) still accounts for about 11.5% of the total thickness, but the sub-outer layer of pure copper 2 (containing more than 99.50% by weight of copper) accounts for 10% of the total thickness, and the stainless steel 3 of the middle layer is compared with that of Example 1. , changed to SUS430 (1Cr17) ​​ferritic stainless steel, which accounted for 58% of the total thickness. The total thickness ratio of each layer of the material designed in this way constitutes little (outer layer nickel: second outer layer copper: middle layer stainless steel=23: 58: 20), and its overall material (annealed state) is the same as that of embodiment 1 and embodiment 2 ...

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Abstract

The present invention relates to a kind of nickel-substituted laminated composite metal tape, foil and sheet material which can be substituted for pure nickel tape, foil and sheet material. Said composite metal tape, foil and sheet material has a laminated structure in which more than five layers of metal are distributed, in which two outer layers are thin nicked layers, other intermediate layers are non-nickel metal layers formed from stainless steel, copper or copper alloy and low-carbon steel. Said invention can be extensively used in the fields of electric cell, electric tool, information communication and special lamps, etc.

Description

technical field [0001] The invention relates to a nickel-substituting layered composite metal strip, foil, and sheet, which can save and replace existing batteries used in nickel-cadmium, nickel-hydrogen, lithium-ion, lithium polymer, combined batteries, etc., as well as electric tools, information communications, and special batteries. Pure nickel strip, foil, and sheet materials widely used in lamps and other industries. The invention belongs to the technical field of metal matrix composite materials. Background technique [0002] At present, in the fields of nickel cadmium, nickel metal hydride, lithium ion, lithium polymer, combined battery and other batteries, the internal tabs, the connecting pieces of the battery pack and the pins of the PTC overcurrent protection components, as well as the electric tools, information communication, special lamps, etc. In industries such as vacuum components, a large number of pure nickel strips, foils, and sheets are required. The ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B15/01
Inventor 徐卓辉卢小东
Owner 佛山精密电工合金有限公司
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