Drilling wellbores with optimal physical drill string conditions

Abstract

A drilling system includes a control unit and a bottomhole assembly (BHA) coupled to a drill string. The control unit uses measurements from sensors distributed throughout the drill string and BHA to determine the physical condition of the drill string and BHA and to determine whether drilling can be optimized. The drill string sensors are housed in receiver subs and optionally can be positioned on extensible members. The receiver sub also can include a short-hop telemetry module, a processor module, and a clock module. In one embodiment, the receiver subs include seismic sensors for enabling vertical seismic profiling. During operation, the processor visually presents to the operator via one or more graphical user interfaces a dynamically updated pictorial image representing the drilling system. The image is annotated with an appropriate visual signal to indicate a determined physical condition at a given location or component. The processor can also display recommended adjustments to drilling parameters for increasing drilling rates, improving tool life, and more precise steering.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS [0001] None. FIELD OF THE INVENTION [0002] This invention relates generally to oilfield wellbore drilling systems that utilize distributed measurements to optimize drilling. In another aspect, this invention relates to control devices that provide a pictorial display of the drilling system to convey information regarding the physical health of the system. BACKGROUND OF THE ART [0003] To obtain hydrocarbons such as oil and gas, boreholes are drilled by rotating a drill bit attached at a drill string end. A large proportion of the current drilling activity involves directional drilling, i.e., drilling deviated and horizontal boreholes, to increase the hydrocarbon production and / or to withdraw additional hydrocarbons from the earth's formations. Modern directional drilling systems generally employ a drill string having a bottomhole assembly (BHA) and a drill bit at end thereof that is rotated by a drill motor (mud motor) and / or the drill string. ...

AI Technical Summary

Benefits of technology

[0010] In one aspect, the present invention provides a drilling system including a derrick erected on a floor and a drill string suspended therefrom. A bottomhole assembly (BHA) operatively coupled to an end of the drill string includes a drill bit and known components such as wellbore pressure control devices, thrusters, mud motors, steering units and other known components. The drilling system also can include control units, such as a surface control unit and a downhole control unit, that are programmed to perform any number of selected tasks; e.g., record and process data, control or assist in controlling drilling

Problems solved by technology

Because equipment failure is one frequent source of downtime, conventional BHA's are equipped with a number of sensors that measure various parameters relating to the operating status, health or condition of the components making up the BHA.

While these sensors can provide useful information regarding the condition of the BHA, conventional systems do not provide information regarding the equipment (e.g., drill string) uphole of the BHA or information regarding the wellbore and

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