Polymer electrolyte membrane having high durability and method for producing the same

a polymer electrolyte and durability technology, applied in the direction of non-metal conductors, cell components, conductors, etc., can solve the problems of inability to obtain high-voltage electricity, unsatisfactory durability of conventional proton exchange membranes, and none of these methods can solve the above-mentioned problems, and achieve excellent properties and high durability

Inactive Publication Date: 2011-04-28
ASAHI KASEI CHEM CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The membrane exhibits high durability and prevents cross-leaks even under stringent conditions, maintaining output stability over time, similar to conventional perfluorinated proton exchange membranes.

Problems solved by technology

When the proton exchange membrane has high gas permeability, a leak of hydrogen from the anode side to the cathode side and a leak of oxygen from the cathode side to the anode side (namely a cross-leak) occur to cause a so-called chemical short circuiting, thus rendering it impossible to obtain a high voltage electricity.
However, when a fuel cell employing a conventional perfluorinated proton exchange membrane is operated for a long time under high temperature / low humidity conditions, a problem occurs in that the proton-exchange membrane suffers the occurrence of a pinhole, thus causing a cross-leak.
Therefore, the durability of the conventional proton exchange membrane is unsatisfactory.
However, none of theses methods are able to solve the above-mentioned problem.
However, at an operating temperature below 100° C., liquid water is present in such fuel cell, and the doped strong acid moves from the membrane into the water, thus decreasing the output of the fuel cell.
Therefore, such fuel cell is unsuitable for operation at a temperature below 100° C. For this reason, such fuel cell is difficult to use in automobiles, because a fuel cell used in an automobile is frequently switched on and off and is required to be able to operate at a temperature below 100° C.
However, these polymer electrolyte membranes produced from a polymer blend comprising a hydrocarbon polymer and a polybenzimidazole exhibit only an unsatisfactory level of chemical stability and, therefore, these polymer electrolyte membranes are unable to solve the above-mentioned problem of the occurrence of a cross-leak.
However, by this method, PBI cannot be uniformly microdispersed in Nafion, and the produced polymer electrolyte membrane has a non-uniform dispersion of PBI and assumes a mottled appearance.
In other words, the produced polymer electrolyte membrane has many portions containing only a small amount of PBI and, hence, cannot exhibit the desired effects of PBI.
Specifically, such portions of the membrane exhibit only an unsatisfactory level of chemical stability which is substantially the same as the chemical stability of Nafion as such, and such portions of the membrane are causative of the occurrence of a cross-leak.
Therefore, this polymer electrolyte membrane cannot exhibit a satisfactory level of durability for use in a fuel cell which is operated under high temperature / low humidity conditions.

Method used

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  • Polymer electrolyte membrane having high durability and method for producing the same
  • Polymer electrolyte membrane having high durability and method for producing the same
  • Polymer electrolyte membrane having high durability and method for producing the same

Examples

Experimental program
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Effect test

example 1

[0179]A polymer electrolyte membrane having a Nafion / PBI weight ratio of 97.5 / 2.5, an ion exchange capacity of 0.77 milliequivalent / g and a thickness of 50 μm was produced as follows.

[0180]A 5% by weight Nafion solution (containing Nafion™ / H2O / isopropanol) (manufactured and sold by Solution Technology, Inc., U.S.A) was used as preliminary solution C1. Nafion had an equivalent weight value (EW) of 1,100, wherein EW is a dry weight (g) per equivalent of a proton exchange group. On the other hand, dimethylacetamide (hereinafter referred to as “DMAC”) was added to a 5% by weight Nafion solution (which was the same as preliminary solution C1), and the resultant mixture was refluxed at 120° C. for 1 hour, followed by vacuum concentration by means of an evaporator, thereby obtaining preliminary solution B1 having a Nafion / DMAC weight ratio of 1.5 / 98.5.

[0181]Poly[2,2′-(m-phenylene)-5,5′-bibenzimidazole] having a weight average molecular weight of 27,000 (manufactured and sold by Sigma-Aldri...

example 2

[0198]A polymer electrolyte membrane having a PFS / PBI weight ratio of 99.0 / 1.0, an ion exchange capacity of 1.25 milliequivalents / g and a thickness of 49 μm was produced as follows, using as a fluorinated polymer electrolyte, a perfluorosulfonic acid polymer (hereinafter referred to as “PFS”) represented by the following formula:

[CF2CF2]0.812—[CF2—CF(—O—(CF2)2—SO3H)]0.188).

[0199]A perfluorocarbon polymer (MI: 3.0) of tetrafluoroethylene and CF2═CFO(CF2)2—SO2F was produced as a precursor polymer for PFS. The produced precursor polymer was added to an aqueous solution of potassium hydroxide (15% by weight) and dimethylsulfoxide (30% by weight), and the precursor polymer was contacted with the aqueous solution at 60° C. for 4 hours, thereby performing a hydrolysis treatment. Then, the precursor polymer was immersed in water having a temperature of 60° C. for 4 hours. Subsequently, the precursor polymer was immersed in an aqueous 2N hydrochloric acid solution having a temperature of 60°...

example 3

[0206]Using the same fluorinated polymer electrolyte (namely PFS) and same preliminary solutions A1, B2 and C2 as used in Example 2, a polymer electrolyte membrane having a PFS / PBI weight ratio of 98.1 / 1.9, an ion exchange capacity of 1.14 milliequivalents / g and a thickness of 51 μm was produced as follows.

[0207]6.5 g of preliminary solution A1 was added to 40.0 g of preliminary solution B2, followed by stirring. To the resultant was added 32.4 g of preliminary solution C2, followed by stirring. The resultant mixture was subjected to vacuum concentration at 80° C., thereby obtaining a casting liquid. The obtained casting liquid had a PFS concentration of 5.6% by weight and a PBI concentration of 0.11% by weight.

[0208]Using the casting liquid, the polymer electrolyte membrane of the present invention was produced in the same manner as in Example 2. The produced membrane was uniformly pale yellow but had high transparency. The haze value of the membrane was 3.2% (H50=3.1%). Further, a...

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Abstract

A polymer electrolyte membrane comprising: (a) a fluorinated polymer electrolyte having an ion exchange group, and (b) a basic polymer, wherein, optionally, at least a part of component (a) and at least a part of component (b) are chemically bonded to each other. A method for producing the above-mentioned polymer electrolyte membrane. A membrane / electrode assembly comprising the above-mentioned polymer electrolyte membrane which is securely sandwiched between an anode and a cathode. A polymer electrolyte fuel cell comprising the membrane / electrode assembly.

Description

CROSS REFERENCE TO RELATED APPLICATIONS[0001]This application is a divisional application of application Ser. No. 10 / 874,246 filed Jun. 24, 2004, and hereby claims priority to Japanese Application Nos. 2003-184226 filed Jun. 27, 2003 and 2003-326230 filed Sep. 18, 2003, the disclosures of which are hereby incorporated herein by reference.BACKGROUND OF THE INVENTION[0002]1. Field of the Invention[0003]The present invention relates to a polymer electrolyte membrane for use in a polymer electrolyte fuel cell. More particularly, the present invention is concerned with a polymer electrolyte membrane comprising (a) a fluorinated polymer electrolyte having an ion exchange group, and (b) a basic polymer, wherein, optionally, at least a part of component (a) and at least a part of component (b) are chemically bonded to each other. The polymer electrolyte membrane of the present invention has excellent properties with respect to chemical stability, mechanical strength and heat stability, and ...

Claims

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Application Information

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Patent Type & AuthorityApplications(United States)
IPC IPC(8): H01M8/10C08J5/22C08K5/3447C08L27/12H01B1/06H01B1/12H01M4/88H01M4/92H01M8/02
CPCC08J5/2281H01B1/122H01M4/921H01M4/926H01M8/0291C08J2327/18H01M8/1023H01M8/103H01M8/1039H01M8/1044Y02E60/521H01M8/1004H01M8/0289Y02E60/50C08G73/18C08J5/2218C08K5/3447C08L27/12C08L27/18C08L79/04H01B1/06H01M8/1018
InventorMIYAKE, NAOTOWAKIZOE, MASANOBUHONDA, EIJI
OwnerASAHI KASEI CHEM CORP