Unlock instant, AI-driven research and patent intelligence for your innovation.

Liquid crystal polymer film and laminate comprising the same

a liquid crystal polymer and laminate technology, applied in the field of polymer film for a laminate, can solve the problems of affecting the subsequent lamination process, affecting the peeling strength, and reducing the peeling strength, and achieve the effect of enhancing the peeling strength

Inactive Publication Date: 2022-02-03
CHANG CHUN PLASTICS CO LTD
View PDF1 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The patent aims to improve the strength of adhesion between a LCP film and a metal foil by controlling the surface properties of the LCP film. By controlling the Rz / Ry property of the LCP film, the adhesion to the metal foil can be increased, thereby enhancing the peel strength between the two layers. This reduces the possibility of wire detachment during subsequent processing. Additionally, controlling the roughness of the LCP film surface can significantly decrease the insertion loss when used in high-end 5G products. The patent also suggests using a second metal foil in a laminate to further improve the adhesion between the two layers.

Problems solved by technology

Since 5G communication technology uses high-frequency bands for signal transmission, the higher the frequency of the signal, the greater the insertion loss.
However, the interfacial adhesion between the LCP film and a metal foil is generally insufficient, so components on a circuit board are prone to be detached and thus subsequent lamination processes will be seriously adversely affected.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

preparation example 1

[0029]A mixture of 6-hydroxy-2-naphthalenecarboxylic acid (700 g), 4-hydroxybenzoic acid (954 g), acetyl anhydride (1085 g), and sodium phosphite (1.3 g) was charged into a 3-liter autoclave and stirred for acetylation at 160° C. for about 2 hours under nitrogen atmosphere at normal pressure. Subsequently, the mixture was heated to 320° C. at a rate of 30° C. per hour, and then under this temperature condition, the pressure was reduced slowly from 760 torr to 3 torr or below, and the temperature was increased from 320° C. to 340° C. Afterwards, the stirring power and the pressure were increased, and steps of discharging polymers, drawing strands, and cutting strands into pellets were conducted to obtain an LCP resin having a melting point about 265° C. and a viscosity about 60 pascal-seconds (Pa·s) measured at 300° C. (hereinafter referred to as @300° C.).

preparation example 2

[0030]A mixture of 6-hydroxy-2-naphthalenecarboxylic acid (440 g), 4-hydroxybenzoic acid (1145 g), acetyl anhydride (1085 g), and sodium phosphite (1.3 g) was charged into a 3-liter autoclave and stirred for acetylation at 160° C. for about 2 hours under nitrogen atmosphere at normal pressure. Subsequently, the mixture was heated to 320° C. at a rate of 30° C. per hour, and then under this temperature condition, the pressure was reduced slowly from 760 torr to 3 torr or below, and the temperature was increased from 320° C. to 340° C. Afterwards, the stirring power and the pressure were increased, and steps of discharging polymers, drawing strands, and cutting strands into pellets were conducted to obtain an LCP resin having a melting point about 305° C. and a viscosity about 40 Pa·s @300° C.

preparation example 3

[0031]A mixture of 6-hydroxy-2-naphthalenecarboxylic acid (540 g), 4-hydroxybenzoic acid (1071 g), acetyl anhydride (1086 g), sodium phosphite (1.3 g), and 1-methylimidazole (0.3 g) was charged into a 3-liter autoclave and stirred for acetylation at 160° C. for about 2 hours under nitrogen atmosphere at normal pressure. Subsequently, the mixture was heated to 320° C. at a rate of 30° C. per hour, and then under this temperature condition, the pressure was reduced slowly from 760 torr to equal to or less than 3 torr or below, and the temperature was increased from 320° C. to 340° C. Afterwards, the stirring power and the pressure were increased, and steps of discharging polymers, drawing strands, and cutting strands into pellets were conducted to obtain an LCP resin having a melting point about 278° C. and a viscosity about 45 Pa·s @300° C.

[0032]LCP Film

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
heightaaaaaaaaaa
arithmetic average roughnessaaaaaaaaaa
arithmetic average roughnessaaaaaaaaaa
Login to View More

Abstract

Provided are a liquid crystal polymer (LCP) film and a laminate comprising the same. The LCP film has a first surface and a second surface opposite each other, and a ratio of a ten-point mean roughness relative to a maximum height (Rz / Ry) of the first surface is from 0.30 to 0.62. By controlling Rz / Ry of at least one surface of the LCP film, the peel strength of the LCP film stacked to a metal foil can be increased, and the laminate comprising the same can still maintain the merit of low insertion loss.

Description

CROSS-REFERENCE TO RELATED APPLICATION[0001]This application is a continuation application of U.S. patent application Ser. No. 16 / 748,846, filed Jan. 22, 2020, which claims the benefit of Taiwan Patent Application No. 108147226, filed Dec. 23, 2019, each of which is incorporated by reference herein in its entirety.BACKGROUND OF THE INVENTION1. Field of the Invention[0002]The present application relates to a polymer film for a laminate, more particularly to a liquid crystal polymer (LCP) film and a laminate comprising the same.2. Description of the Prior Arts[0003]The rapid development of mobile communication technology has pushed the telecom industry to actively develop the fifth generation mobile networks, abbreviated as 5G, so as to optimize the performances, such as the data transmission rate, the response time, and the system capacity, etc. of the fourth generation mobile networks (4G).[0004]Since 5G communication technology uses high-frequency bands for signal transmission, the...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(United States)
IPC IPC(8): B32B3/30B32B15/08B32B15/20C08G63/06C08G63/83C08J5/18
CPCB32B3/30B32B15/08B32B15/20C08G63/065C08J2367/04C08J5/18B32B2250/40B32B2307/538C08G63/83H01B17/56H05K1/0313H05K1/11B32B15/18B32B27/06B32B27/20B32B2457/00H05K3/381C08J2367/00B32B2307/748B32B7/12B32B27/16B32B2307/20B32B2307/732B32B2307/714B32B27/28B32B15/098B32B27/36B32B27/42B32B15/09B32B15/043B32B2250/03B32B2307/306H05K2201/0141H05K1/0326C08J7/04
Inventor TU, AN-PANGWU, CHIA-HUNGCHEN, CHIEN-CHUN
Owner CHANG CHUN PLASTICS CO LTD