Wolfram carbine abrasion-proof core deposit welding rod

A technology for surfacing electrodes and tungsten carbide, which is used in welding media, welding equipment, welding/cutting media/materials, etc., and can solve problems such as easy generation of pores or cracks, easy peeling of surfacing metal, and insufficiently uniform weld composition. To achieve the effect of not easy to blow holes and cracks, low production cost, good slag removal

Inactive Publication Date: 2008-02-06
WUHAN TEMO WELDING CONSUMABLES CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The purpose of the present invention is to propose a tungsten carbide with uniform weld structure, high hardness and good wear resistance in view of defects such as insufficiently uniform weld seam composition of existing surfacing welding electrodes, easy to produce pores or cracks, and easy peeling of surfacing welding metal. Wear Resistant Flux Core Surfacing Electrode

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] Example 1: Electrode Composition Design

[0021] 1.1 Solder core composition

[0022] The welding rod mainly plays the role of transition metal and alloy, so the powder in the welding core is mainly wear-resistant alloy tungsten carbide (WC) and nickel (Ni). The wear-resistant alloy transitions through the welding core, which has uniform weld composition and high transition coefficient. Advantages, the specific ingredients are as follows:

[0023] Tungsten carbide (WC) 98%, nickel (Ni) 2%.

[0024] The chemical composition of the steel strip should meet the requirements of GB / T3429. The material of the steel strip is H08A, and the size is 0.9mm thick and 14mm wide.

[0025] Filling rate of welding core: 45-47%.

[0026] 1.2 Skin ingredients

[0027] Ensure that the electrode has good welding process performance, uniform weld structure, and is not easy to produce welding defects such as pores and cracks. The transition part alloy is the function of the coating in thi...

Embodiment 2

[0031] Embodiment 2: electrode preparation

[0032] 2.1 Weld core production

[0033] According to the design scheme of Example 1, alloys such as tungsten carbide powder and nickel powder are weighed and mixed thoroughly to make a drug core. On the flux-cored welding wire manufacturing equipment, the H08A steel strip with a thickness of 0.9mm and a width of 14mm is uncoiled by unwinding→rolling into a U shape→adding core powder→sealing into an O shape→rolling and reducing→drawing and reducing→rolling Wire, and finally drawn into a Φ4.0mm welding wire. During the wire rolling process, the actual weight filling factor of the welding core (that is, the filling rate of the welding core) must be measured, and the filling rate of the welding core is controlled at 45-47%. The wire is then cut into 400 mm long cores on a wire cutter.

[0034] 2.2 Electrode production

[0035] According to the design plan of the embodiment, the coating powder is weighed and fully mixed, and then 20 ...

Embodiment 3

[0036] Embodiment 3: welding rod performance evaluation

[0037] In order to assess the application performance of the electrode, the flux-cored surfacing electrode of the present invention is produced first, and the welding process performance and mechanical performance of the electrode are evaluated from two aspects.

[0038] 3.1 Welding process performance

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PUM

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Abstract

A tungsten carbide wear resistant drug core resurfacing welding rod comprises a drug core and a steel sheet for wrapping the drug core. A drug fur powder material is coated outside the steel sheet. The weights of the drug core, the steel sheet and the drug fur powder material separately in the total weight of the welding rod is that is the drug core is ranged from 32 percent to 36 percent, the steel sheet is ranged from 32 percent to 36 percent, the drug fur powder material is ranged from 30 percent to 34 percent, the drug core tungsten carbide is ranged from 96 percent to 98 percent and nickel is ranged from 2 percent to 4 percent. The weight of drug fur is distributed according to percent that marble is ranged from 33 percent to 35 percent, fluorite is ranged from 35 percent to 38 percent, tungsten carbide is ranged from 10 percent to 14 percent, high carbon ferromanganese is ranged from 2 percent to 6 percent, titanium iron is ranged from 8 percent to12 percent, rare earths silicon is ranged from 1 percent to 3 percent and calcined soda is ranged from 1 percent to 3 percent. The resistant alloy is equably bridged to the resurfacing welding metal through welding core. The invention has the advantages that the welding technics performance is good and the welding line ingredient is even. The connecting strength is high, thereby, avoiding gas hole and flaw and with good detachability. The invention has a higher hardness and wear resistant performance. The making technics is simple and the producing cost is lower. The welding rod structure is novel and the welding shape is good to suit in full position resurfacing welding of wearing parts in the engineering machinery in metallurgy and mine.

Description

Technical field [0001] The invention relates to an electrode for metal welding, in particular to a tungsten carbide wear-resistant flux-cored surfacing electrode suitable for surface strengthening of mechanical parts. Background technique [0002] At present, surfacing welding is widely used in construction machinery such as metallurgy, mining, and water conservancy dredging to treat the surface of its vulnerable parts. For example, most of the key vulnerable parts of domestic dredgers are basically made of ordinary steel castings such as 35SiMn steel, which generally have problems such as severe wear, short service life, frequent maintenance, low maintenance technology level and low resource utilization rate. The bottleneck that hinders the technological progress of dredging equipment. Chinese Patent Publication No.: CN 1562550A, publication date; January 12, 2005, title of invention: "A Wear-Resistant Tubular Tungsten Carbide Welding Rod", which includes welded pipe and f...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K35/368B23K35/365B23K35/12
Inventor 吕奎清
Owner WUHAN TEMO WELDING CONSUMABLES CO LTD
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