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Aluminum-silicon series deforming alloy and manufacturing method thereof

A technology of deforming aluminum alloys and aluminum-silicon systems, applied in the field of metal materials, can solve the problems of inability to meet the index requirements of high performance and low cost, poor corrosion resistance and wear resistance, and increased use costs, and achieve uniform and small size. Axial grains, use cost reduction, effect of alloy cost reduction

Inactive Publication Date: 2008-03-19
李贞宽 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] With the development of my country's transportation industry, the requirements for the performance of alloy materials are getting higher and higher. At present, my country's existing aluminum-silicon series deformed aluminum alloys 4A11, 4032 and Japan's A4032 and other aluminum-silicon series deformed aluminum alloys have high temperature performance, cutting Performance, corrosion resistance and wear resistance are relatively poor and can not be self-lubricating, so that the service life of products made of alloys is short, and the cost of use is greatly increased, which is far from meeting the high performance and low cost proposed by domestic and foreign merchants. The index requirements, and the above-mentioned alloys contain nickel, an expensive and scarce element, which limits the use of this type of alloy

Method used

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  • Aluminum-silicon series deforming alloy and manufacturing method thereof
  • Aluminum-silicon series deforming alloy and manufacturing method thereof
  • Aluminum-silicon series deforming alloy and manufacturing method thereof

Examples

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Effect test

Embodiment 1

[0027] Prepare 1000Kg of aluminum-silicon-based deformed aluminum alloy, containing by weight percentage: silicon: 9.0%; copper: 1.5%; magnesium: 0.5%; bismuth: 0.6%; the balance is aluminum; the preparation method is as follows:

[0028] (1). According to the weight percentage of the aluminum-silicon-based deformed aluminum alloy components, weigh the raw materials aluminum, silicon, copper, magnesium, and bismuth with a purity greater than 99.0%, respectively, and set aside;

[0029] For the preparation of the above raw materials, refer to Volume 3 of "Casting Handbook", Casting Non-ferrous Alloys, 2nd Edition, Machinery Industry Press, 2001.10, P187-188, and experience to determine the burning loss of alloying elements, aluminum: 1.5%, silicon: 1% , Copper: 0%, Magnesium: 20%, Bismuth: 5%.

[0030] Addition calculation formula: X = M × A C × ( ...

Embodiment 2

[0059] 1000Kg of aluminum-silicon-based deformed aluminum alloy is prepared, which contains, by weight percentage: silicon: 10.0%; copper: 2.0%; magnesium: 0.5%; Bi: 2%; and the balance is aluminum.

[0060] The preparation method adopts the same process steps as in Example 1, wherein the calculated amount of each raw material added in step (1) is: aluminum ingot 870.63Kg, silicon block 102.03Kg, pure copper 20.01Kg, magnesium block 5.00Kg, bismuth block 21.16Kg.

[0061] After testing, the composition of the obtained alloy is calculated by weight percentage: silicon: 10.0%, copper: 1.0%, magnesium: 0.5%, bismuth: 2%, and the balance is aluminum. The tensile strength of the alloy in the as-cast state is 232MPa, the elongation after fracture is 8.6%, and the hardness is 112HB; after heat treatment, the tensile strength can reach 394MPa, the elongation after fracture can reach 6.3%, and the hardness is 136-141HB. After the element bismuth is added to the alloy, the wear resistan...

Embodiment 3

[0063] Prepare 1000Kg of aluminum-silicon-based deformed aluminum alloy, which contains, by weight percentage: silicon: 12.0%; copper: 4.0%; magnesium: 0.6%; bismuth: 3%; and the balance is aluminum.

[0064] The preparation method adopts the same process steps as in Example 1, wherein the calculated amounts of each raw material added in step (1) are: aluminum ingot 818.70Kg, silicon block 122.44Kg, pure copper 40.02Kg, magnesium block 6.11Kg, bismuth block 31.74Kg.

[0065] After testing, the composition of the obtained alloy is calculated by weight percentage: silicon: 12.0 percent; copper: 4.0 percent; magnesium: 0.6 percent; bismuth: 3 percent; the balance is aluminum. The tensile strength of the alloy in the as-cast state is 235MPa, and the elongation after fracture is 8.4%. The hardness is 115HB; the tensile strength after heat treatment can reach 395MPa, the elongation after breaking can reach 6.0%, and the hardness is 136-141HB. After adding the element bismuth to the...

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Abstract

The present invention discloses aluminum silicon deformable aluminum alloy and the preparation method thereof. According to the weight percentages, the alloy contains 9.0-12.6 percent of silicon, 1.5-4.0 percent of copper, 0.3-0.6 percent of magnesium, 0.1-3.5 percent of bismuth, less than 0.30 percent of iron, less than 0.20 percent of zinc, less than or equal to 0.15 percent of impurity, and aluminum as the residual. The raw material is molten and fined in a reflecting smelting furnace, after Al-Sr intermediate alloy modification to the alloy liquid, cast rods are obtained through semi continuous casting, and after hot extrusion and deformation to the cast rods, the aluminum silicon deformable aluminum alloy is produced through forging and T6 heat treatment. After adding the element bismuth into the alloy, the present invention greatly enhances the wear-resisting performance of the alloy, leads the alloy to have self lubricating property, prolongs the service life of the product produced with the alloy, reduces the use cost, and leads the alloy to have the tensile strength of above 390 MPa, the elongation rate after breaking of 6 percent, and the hardness degree of 136-141 HB. The present invention is mainly used for producing vehicle components of wheels, pistons, bearings, and two-side swash plates of vehicles and motorcycles which have high demands on the intensity, the toughness and the abrasion resistance.

Description

technical field [0001] The invention belongs to the field of metal materials, and in particular relates to an aluminum-silicon-based deformed aluminum alloy with high strength, good toughness and excellent wear resistance and a preparation method thereof. Background technique [0002] With the development of my country's transportation industry, the requirements for the performance of alloy materials are getting higher and higher. At present, my country's existing aluminum-silicon series deformed aluminum alloys 4A11, 4032 and Japan's A4032 and other aluminum-silicon series deformed aluminum alloys have high temperature performance, cutting Performance, corrosion resistance and wear resistance are relatively poor and can not be self-lubricating, so that the service life of products made of alloys is short, and the cost of use is greatly increased, which is far from meeting the high performance and low cost proposed by domestic and foreign merchants. The index requirements, and...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C21/02C22C1/03B22D21/04C22F1/043
Inventor 李贞宽王静边秀房
Owner 李贞宽
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