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Low-activity vitreous barrier layer capable of preventing hydrogen or hydrogen isotopic from permeation and preparation thereof

A hydrogen isotope and vitreous technology, applied in the field of surface functional coatings, can solve the problems such as the barrier effect affecting the hydrogen barrier of the coating and its isotope permeation, the coating preparation process and equipment requirements are high, and it is unfavorable for mass production, etc. Achieve the effect of reducing harmful ray release, deterioration of mechanical properties, and excellent thermal shock resistance

Inactive Publication Date: 2008-10-01
NANJING UNIV OF AERONAUTICS & ASTRONAUTICS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Now research more ceramic barrier layers such as Al 2 o 3 、Cr 2 o 3 、TiO 2 The main problem of TiC, TiN, SiC and their composite coatings is that there is a large mismatch between the thermal expansion coefficient (TEC) and the substrate. After a certain thermal shock, a large thermal stress is generated between the coating and the substrate. It is easy to cause the coating to separate from the substrate, which affects the barrier effect of the coating's hydrogen resistance and isotope penetration.
Moreover, the preparation process and equipment requirements of some coatings are relatively high, and the production cost is relatively high, which is unfavorable for realizing mass production.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

example 1

[0025] The sample TA1 board has a size of 30mm×20mm×3mm; the composition of the TE90-2 glass powder used in the glass coating is as follows by weight percentage:

[0026] 57.5 SiO 2

[0027] 3.54 TiO 2

[0028] 15.95 Na 2 O, K 2 O, Na 3 AlF 6 , the ratio of the three is about 2:2:1

[0029] 11.46 ZrO 2 , ZnO, the ratio of the two is about 4:1

[0030] The ratio of the balance CaO, MgO, and SrO is about 6:4:5.

[0031] The glass powder prepared according to the above ingredients and water, binding agent and flux etc. are formulated in parts by weight as follows:

[0032] 100 parts glass powder

[0033] 3 parts kaolin clay

[0034] 3.5 parts of strontium carbonate and sodium nitrite, the ratio of the two is about 10:1

[0035] 1.0 parts of sodium dodecylbenzenesulfonate, CMC and n-octanol, the ratio of the three is about

[0036] 5:3:2

[0037] 100 parts of water

[0038] Carry out ball milling and mix to make a slurry, and then prepare a powder coati...

example 2

[0040] The sample TC4 board has a size of 30mm × 20mm × 3mm; the composition of the TE89-7 glass frit used in the glass coating is as follows by weight percentage:

[0041] 60.86 SiO 2

[0042] 6.15 TiO 2

[0043] 14.66 Na 2 O, Na 3 AlF 6 , the ratio of the two is about 4:1

[0044] 5.67 ZrO 2

[0045] The balance of CaO, MgO, and SrO is about 3:4:6.

[0046] The glass powder prepared according to the above ingredients and water, binding agent and flux etc. are formulated in parts by weight as follows:

[0047]100 parts glass powder

[0048] 3 parts kaolin clay

[0049] 3.5 parts of strontium carbonate and sodium nitrite, the ratio of the two is about 10:1

[0050] 1.0 parts of sodium dodecylbenzenesulfonate, CMC and n-butanol, the ratio of the three is about

[0051] 5:3:2

[0052] 100 parts of water

[0053] Ball milling and mixing to form a slurry, and then prepare a powder coating on the chamfered and surface-treated titanium or titanium alloy surf...

example 3

[0055] The sample is a low-activity martensitic steel (CLAM), with a size of 30mm×20mm×3mm; the composition of the SSE107-4 glass frit used in the glass coating is as follows by weight percentage:

[0056] 56.9 SiO 2

[0057] 9.88 Cr 2 o 3 、WO 3 , the ratio of the two is about 2:1

[0058] 20 Na 2 O, K 2 O, Na 3 AlF 6 , the ratio of the three is about 4:2:1

[0059] 5.86 ZrO 2 , ZnO, the ratio of the two is about 3:2

[0060] The balance of MgO and SrO is about 3:2.

[0061] The glass powder prepared according to the above ingredients and water, bonding agent and flux etc. are formulated in parts by weight as follows:

[0062] 100 parts glass powder

[0063] 3 parts kaolin clay

[0064] 3.5 parts of strontium carbonate and sodium nitrite, the ratio of the two is about 10:1

[0065] 1 part of sodium polyacrylate, n-octanol and sodium dodecylbenzene sulfonate, all three

[0066] The ratio is about 3:2:5

[0067] 100 parts of water

[0068] Ball milli...

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PUM

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Abstract

The invention relates to a low activity glass barrier layer for restraining the penetration of hydrogen or hydrogen isotopes and a preparation method thereof, pertaining to the technique of functional coating on metal surfaces. The glass barrier layer is characterized in that: the surface of a metal substrate is fixedly coated with the glass barrier layer of 50 to 180 Mum; the mismatch degree between the linear thermal expansion coefficient of glass powder and the metal substrate is smaller than 5 percent; components by weight percentage are one of or a plurality of 56 to 61 percent of SiO2, 3 to 10 percent of Cr2O3, TiO2 and WO3, one of or a plurality of 13 to 20 percent of Na2O, K2O and Na3AlF6, one of or a plurality of 5-12 percent of ZrO2 and ZnO, and one of or a plurality of the left percent of Cao, MgO and SrO. The preparation method of the invention has the advantages of being simple and easy for operation with low cost, being applicable to industrialized production, having extremely small mismatch degree of thermal expansion and good combination, preventing the deterioration of mechanical capacity of materials and deterioration of working environment and waste of resources by effectively restraining the penetration of the hydrogen or the hydrogen isotopes to the metal substrate, reducing the absorption of neutrons and the release of harmful rays after nuclear radiation when the coating is in use and enhancing the use temperature of the coating.

Description

Technical field: [0001] The invention relates to surface functional coating technology, and in particular provides a surface coating technology for preventing hydrogen isotope penetration and thermal corrosion for metal structural materials. Background technique: [0002] In thermonuclear weapons and controllable thermonuclear reactor technologies, hydrogen and its isotopes are the most important fuels, and play an important role in the fields of military nuclear technology and fusion energy. At the same time, hydrogen is also one of the most important green energy sources, and the materials and technologies for its transportation and storage are also crucial for the mass use of this green energy. However, hydrogen and its isotopes have strong permeability in most metal materials. The leakage of hydrogen and its radioactive isotopes will not only lead to an increase in fuel feeding, causing serious economic losses, but also cause radioactive pollution to the environment. Pe...

Claims

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Application Information

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IPC IPC(8): C03C8/14
Inventor 陶杰黄镇东汪涛
Owner NANJING UNIV OF AERONAUTICS & ASTRONAUTICS
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