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Aluminium titanate-zircite-zirconium titanate composite material and preparation method thereof

A composite material, zirconia technology, applied in the field of ceramic materials, can solve the problems of low expansion characteristics, large thermal expansion difference, low mechanical strength, etc., and achieve high thermal shock resistance

Inactive Publication Date: 2009-05-06
NORTH CHINA UNIVERSITY OF SCIENCE AND TECHNOLOGY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the aluminum titanate ceramic material has two disadvantages: one is that the thermal expansion of each crystal axis of the aluminum titanate crystal has a large difference, resulting in micro-cracks of the aluminum titanate during cooling, so the mechanical strength of the aluminum titanate material is low, and the room temperature resistance is relatively low. The flexural strength is lower than 20MPa; the second is that the high-temperature synthesized aluminum titanate is unstable when cooled to 900°C-1300°C, and decomposes into rutile (TiO 2 ) and corundum (α-Al 2 o 3 ), while losing the low expansion properties
The research and application of aluminum titanate-zirconia-zirconium titanate composite materials at home and abroad have not been reported yet

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] The weight percent of the composite blank is: <0.03mm aluminum titanate powder 94.5%, <100nm nano zirconia powder 4.5%, <100nm nano titanium oxide powder 1%. The blank is prepared by mixing aluminum titanate powder with nano oxide After dry mixing zirconium powder and nano-titanium oxide powder, mix them with a sufficient amount of ethanol-phenolic resin diluent to form a slurry, stir the slurry for 10 minutes and remove ethanol to obtain a blank for molding; the molding pressure of the green body is 100MPa; the green body Dry at 110°C for 2 hours; after drying, the green body is fired at 1500 hours for 2 hours to obtain aluminum titanate-zirconia-zirconium titanate composite material.

[0023] The porosity of aluminum titanate-zirconia-zirconium titanate composite material after firing is 8.24%, the flexural strength is 58.2MPa, and the thermal expansion coefficient α is 0.86×10 -6 / °C (room temperature ~ 1000°C), the number of thermal shock fractures is 35 times (1100...

Embodiment 2

[0025] The weight percent of the composite blank is: <0.03mm aluminum titanate powder 93%, <100nm nano zirconia powder 6%, <100nm nano titanium oxide powder 1%. The blank is prepared by combining aluminum titanate powder with nano oxide After dry mixing zirconium powder and nano-titanium oxide powder, mix them with a sufficient amount of ethanol-phenolic resin diluent to form a slurry, stir the slurry for 10 minutes and remove ethanol to obtain a blank for molding; the molding pressure of the green body is 100MPa; the green body Dry at 110°C for 2 hours; after drying, the green body is fired at 1500 hours for 2 hours to obtain aluminum titanate-zirconia-zirconium titanate composite material.

[0026]The porosity of the aluminum titanate-zirconia-zirconium titanate composite material after firing is 7.41%, the flexural strength is 67.4MPa, and the thermal expansion coefficient α is 1.05×10 -6 / ℃ (room temperature ~ 1000 ℃), the number of thermal shock fractures is 34 times (11...

Embodiment 3

[0029] The weight percent of the composite blank is: <0.03mm aluminum titanate powder 91%, <100nm nano zirconia powder 7.5%, <100nm nano titanium oxide powder 1.5%, the blank is prepared by mixing aluminum titanate powder with nano oxide After dry mixing zirconium powder and nano-titanium oxide powder, mix them with a sufficient amount of ethanol-phenolic resin diluent to form a slurry. After stirring the slurry for 10 minutes, remove ethanol to obtain a blank for molding; the molding pressure of the green body is 100MPa; the green body Dry at 110°C for 2 hours; after drying, the green body is fired at 1500 hours for 2 hours to obtain aluminum titanate-zirconia-zirconium titanate composite material.

[0030] The porosity of the aluminum titanate-zirconia-zirconium titanate composite material after firing is 5.11%, the flexural strength is 77.2MPa, and the thermal expansion coefficient α is 1.32×10 -6 / ℃ (room temperature ~ 1000 ℃), the number of thermal shock fractures is 31 ...

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Abstract

The invention relates to a composite material of aluminium titanate, zirconia and zirconium titanate, and a method for preparing the same, which belongs to the field of ceramic materials. The raw materials used by the composite material in weight percentage are: 91 to 94.5 percent of aluminium titanate powder the grain size of which is less than 0.03 millimeter, 4.5 to 8 percent of nano-zirconia powder the grain size of which is less than 100 nanometers, and 1 to 1.5 percent of nanometer titanium dioxide powder the grain size of which is less than 100 nanometers. The method comprises the following steps: after the dry mixing of the raw materials, mixing the mixture with adequate amount of diluent of phenolic resin and ethanol and stirring the mixture for 10 minutes, and removing the ethanol from the slurry after the stirring to obtain a blank for molding, wherein the molding pressure of the blank is between 100 and 150 MPa; drying the blank after molding at a temperature of 110 DEG C for 2 hours; and keeping the temperature of the blank after the drying between 1,500 and 1,550 DEG C for 2 to 3 hours, and sintering the blank to obtain the composite material of the aluminium titanate, the zirconia and the zirconium titanate. The strength of the composite material is far higher than that of the common aluminium titanate material, thus the composite material is a promising updating material in the fields of the metallurgy, glass, automobile, aerospace and the like.

Description

technical field [0001] The invention belongs to the field of ceramic materials, and in particular relates to an aluminum titanate-zirconia-zirconium titanate composite material and a preparation method thereof. Background technique [0002] The invention is to develop an aluminum titanate-zirconia-zirconium titanate composite material that can be used in the fields of metallurgy, automobile, aerospace and the like. The composite material is mainly composed of aluminum titanate, compounded with a small amount of nano-zirconium titanate and nano-titanium oxide. The composite material has good high-temperature performance, strength and thermal shock resistance. [0003] At present, the molten steel tundish zirconia (ZrO) in the steel metallurgical billet continuous casting system 2 ) The material of the sizing nozzle is prone to thermal shock cracking and peeling due to instantaneous thermal shock, and the expansion of the aperture of the nozzle will cause the interruption of ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/478C04B35/622
Inventor 王志发卜景龙贾翠王瑞生朱宝利
Owner NORTH CHINA UNIVERSITY OF SCIENCE AND TECHNOLOGY
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