Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Clean pulping method of linters

A technology for clean pulping and linters, which is applied in textiles, papermaking, and fiber raw material processing, and can solve problems such as high viscosity, harm to human health, and difficult to handle

Inactive Publication Date: 2009-11-18
李跃怡 +1
View PDF1 Cites 13 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Traditionally, cotton linters are used to make cotton pulp, all using high temperature (160°C-180°C), high pressure (0.6mpa), high chemical dosage (sodium hydroxide 17-20%), and long-term cooking (4-6 hours). Hundreds of tons of clean water are needed to wash the black liquor. The COD content in the black liquor is 5,000 to 10,000 mg / L, which has a large pollution load and high viscosity. If the black liquor is discharged without treatment, it will seriously pollute the water source, and it is difficult to handle. Ton of pulp needs to increase sewage The processing cost is 500-800 yuan, and it is difficult to meet the national emission standards
After cooking, chlorine solution is used for bleaching, and the waste liquid is discharged directly, causing "dioxin" to pollute water, soil, and food, and directly endanger human health

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0004] 1. Use a cotton opener and a dust and impurity remover to remove part of the dust and cotton seed shells in the cotton linters, and the removal rate is about 70%-80%.

[0005] 2. Transport the cotton linters after dedusting and impurity removal to the stainless steel container I, and perform pretreatment with the potassium-based hydrogen peroxide aqueous solution produced on-site by the ion membrane switch to remove wax, colloid, sugar and other sundries in the slurry , improve the basic whiteness of the slurry to 60% ISO, and use an oblique screw press to squeeze out the raffinate (about 2 tons per ton of slurry, which is used to infiltrate the slurry after flocculation and filtration).

[0006] 3. Use an oblique screw press to transport the slurry to the stainless steel container II, add hydrogen peroxide and oxygen, and catalyze the hydroxyl radicals and active oxygen radicals generated under ultraviolet light and a temperature of 80°C to further break the hair in the...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to a clean pulping method of linters, which is a pioneering invention belonging to the field of environmental protection. The clean pulping method is technically characterized that the linters are conveyed into a stainless steel container I after the processing steps of cotton opening, dust removing and impurity removing; potassium base peroxide (details are disclosed in the patent of the utility model of 200620138146.3) manufactured by an ionic membrane exchanger on the spot is added for pretreatment; sundries such as waxiness, colloid, sugar, and the like in a slurry are cleared so as to improve the whiteness of the slurry to 60 percent ISO; the slurry is conveyed to a stainless steel container II, and peroxide and oxygen are added; under the catalysis of ultraviolet light and the temperature of 80 DEG C, hydroxyl free radicals and active oxygen free radicals are generated so as to break away chromophore groups and auxochromic groups in the slurry; hemicellulose and lignin in the slurry are further degraded, the polymerization degree of fibers is reduced, and the whiteness of the slurry is improved to 85 percent ISO; the slurry is conveyed to a stainless steel pressure container, and the temperature in the stainless steel pressure container is risen to 120 DEG C and preserved for 100 minutes so as to ensure that the polymerization degree is reduced to 50+ / -10; and through the processing steps of screening, deslagging, press-rolling and drying, qualified cotton pulp is manufactured. The whole process of the clean pulping method has no black liquor, no emission of waste water and waste slag and no poisonous and harmful substances.

Description

technical field [0001] The invention is a pioneering invention in the field of environmental protection. Background technique [0002] Traditionally, cotton linters are used to make cotton pulp, all using high temperature (160°C-180°C), high pressure (0.6mpa), high chemical dosage (sodium hydroxide 17-20%), and long-term cooking (4-6 hours). Hundreds of tons of clean water are needed to wash the black liquor. The COD content in the black liquor is 5,000 to 10,000 mg / L, which has a large pollution load and high viscosity. If the black liquor is discharged without treatment, it will seriously pollute the water source, and it is difficult to handle. Ton of pulp needs to increase sewage The processing cost is 500-800 yuan, and it is difficult to meet the national emission standards. After cooking, chlorine solution is used for bleaching, and the waste liquid is discharged directly, causing "dioxin" to pollute water, soil, and food, and directly endanger human health. Contents...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): D21C5/00
Inventor 李跃怡张翠侠
Owner 李跃怡
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products