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Light emitting diode chip structure manufacturing method

A technology of light-emitting diode and chip structure, applied in electrical components, circuits, semiconductor devices, etc., can solve the problems of increased controllability, limited brightness improvement, long corrosion time, etc., to improve quality and luminous efficiency, crystal defects Reduce, reduce the effect of internal absorption

Active Publication Date: 2011-09-14
EPILIGHT TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In order to improve the luminous efficiency of light-emitting diodes, a method of making graphic substrates by wet etching sapphire substrates has been proposed. The manufacturing method is: SiO 2 Make a certain pattern, then use it as a mask, and then etch a certain microstructure on the sapphire substrate by wet etching to improve the luminous efficiency, but this method has many defects, the main defects are: 1 , It is impossible to produce a triangular pyramid-shaped microstructure, and the brightness improvement is limited; 2. Using SiO 2 When making a mask, the mask material will also be corroded during corrosion, which will increase the difficulty of pattern formation; 2. The corrosion time is too long, it takes 1-10 hours, and the production efficiency is low; 3. With the corrosion time Elongated, the corrosion solution is constantly changing, and the controllability becomes more difficult

Method used

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  • Light emitting diode chip structure manufacturing method
  • Light emitting diode chip structure manufacturing method
  • Light emitting diode chip structure manufacturing method

Examples

Experimental program
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Effect test

Embodiment 1

[0042] Step 1: Make a metal layer on the sapphire by using an electron beam evaporation machine or sputtering, and the metal material is one of titanium, nickel, aluminum, and chromium;

[0043] Step 2: Use photoresist to form a layer of photoresist film on the structure formed in step 1, the thickness of the film layer is 0.1-10um, and use photolithography technology to pattern the photoresist on the substrate to form the desired The pattern; such as cylinder, round platform, etc.

[0044] Step 3: Reflow the photoresist at low temperature with a rubber baking table, reflow the previous photoresist pattern into a convex hull or truncated cone structure, and reflow the incomplete peripheral graphics caused by the mask operation into a convex hull or truncated cone shape , to make up for the lack of consistency between the peripheral graphics and the central graphics after the mask, so that the graphics consistency on the entire substrate is greatly improved. Reflow conditions: ...

Embodiment 2

[0054] Step 1: Use photoresist to form a layer of photoresist film on the sapphire substrate, the thickness of the film layer is 0.1um~10um, use photolithography technology to pattern the photoresist on the substrate to form a periodic arrangement the pit;

[0055] Step 2: Evaporate a metal layer on the surface of the structure formed in step 1 by electron beam evaporation or sputtering, the metal is nickel or other metals, and the thickness is 0.1-10um;

[0056] Step 3: Clean the photoresist by wet cleaning or stripping;

[0057] Step 4: By using metal as a mask, the metal pattern is transferred to the substrate by dry etching.

[0058] Step 5: Clean the metal with wet cleaning, and the corrosion solution is sulfuric acid and nitric acid solution;

[0059] Step 6: Etching the substrate by a wet method, corroding the pattern after step 1) into a triangular pyramid shape, and the etching solution is a mixed solution of sulfuric acid, phosphoric acid, sulfuric acid and phospho...

Embodiment 3

[0064] A method for manufacturing a light emitting diode chip structure, characterized in that the method comprises the following steps:

[0065] 1) transfer the pattern to the sapphire substrate by using a dry etching process;

[0066] 2) The previous pattern is formed into a triangular pyramid by wet etching the sapphire substrate.

[0067] Described step 1) comprises the following steps:

[0068] Step i: Deposit a layer of SiO on the substrate surface 2 or Si 3 N 4 ;

[0069] Step ii: Use photoresist to form a layer of photoresist film on the structure formed in step 1, the thickness of the film layer is 0.1um~10um, use photolithography technology to pattern the photoresist on the substrate to form a cylinder shaped pattern;

[0070] Step iii: use wet etching or dry etching to expose the SiO 2 or Si 3 N 4 etch away;

[0071] Step iv: By using SiO 2 or Si 3 N 4 Film mask, transfer the pattern to the substrate by dry etching;

[0072] Step v: Wet etch the remain...

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Abstract

The invention relates to a light emitting diode chip structure, comprising a sapphire substrate layer; wherein, the sapphire substrate layer is provided with triangular pyramid microstructures arranged periodically. The invention also relates to a manufacturing method of the light emitting diode chip structure, including the following steps: 1) a graph is transferred onto the sapphire substrate byapplying dry etching technology; 2) the graph on the sapphire substrate is formed in periodically arranged triangular pyramid by applying wet etching. The invention can greatly reduce boundary reflection and internal absorption as periodically arranged high quality triangular pyramid microstructures are formed on the sapphire substrate; and crystal defect of the sapphire is greatly reduced afterwet etching, thus high crystal quality epitaxial layer can be grown on the surface and the quality and luminous efficiency of the light emitting diode are greatly improved.

Description

technical field [0001] The invention relates to a light-emitting diode chip manufacturing process, in particular to a structure and a manufacturing method for improving chip light extraction efficiency by changing the substrate structure. Background technique [0002] Light-emitting diodes have the advantages of small size, high efficiency and long life, and are widely used in traffic indication, outdoor full-color display and other fields. In particular, the use of high-power light-emitting diodes may realize semiconductor solid-state lighting, causing a revolution in the history of human lighting, thus It has gradually become a research hotspot in the field of electronics. In order to obtain high-brightness LEDs, the key is to improve the internal quantum efficiency and external quantum efficiency of the device. At present, the light extraction efficiency of the chip is the main factor limiting the external quantum efficiency of the device. The main reason is The refractiv...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01L33/00
Inventor 袁根如郝茂盛
Owner EPILIGHT TECH