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Phosphorus-containing flame retardant and preparation method thereof

A technology of flame retardant and catalyst, which is applied in the field of flame retardant and its preparation, can solve problems such as unsuitable for use, unsuitable for high-frequency circuit substrates, poor reactivity of functional groups, etc., to achieve environmental protection, excellent durability, Apply a wide range of effects

Inactive Publication Date: 2012-10-10
GUANGDONG SHENGYI SCI TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

Because the polarity of the hydroxyl (OH) and carboxyl (-COOH) in the above structural formulas is very large, it is not suitable for the production of high-frequency circuit substrates; in addition, because the hydroxyl (OH) and carboxyl (-COOH) and non-polar Resins with low polarity or low polarity in the molecular structure of vinyl or allyl functional groups with low polarity are not very reactive, so they are not suitable for use

Method used

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  • Phosphorus-containing flame retardant and preparation method thereof
  • Phosphorus-containing flame retardant and preparation method thereof
  • Phosphorus-containing flame retardant and preparation method thereof

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preparation example Construction

[0020] The present invention also provides a preparation method of the above-mentioned phosphorus-containing flame retardant, which includes the following steps: Step 1, reacting DOPO and quinone at 80-120°C to generate DOPO-HQ or DOPO-NQ, the molar ratio of DOPO and quinone The ratio is 1:0.6~4, and the reaction time is 1~8 hours; step 2, dissolve DOPO-HQ or DOPO-NQ in the alkali solution, stir and react, so that the -OH in DOPO-HQ or DOPO-NQ React with a base to form a salt, the molar ratio of DOPO-HQ or DOPO-NQ to the base is 1:2 to 8; step 3, add a reactive monomer with an allyl group or a reactive monomer with a vinyl group, in the presence of the catalyst Under the action, react at 60-110°C to generate the phosphorus-containing flame retardant represented by the structural formula (I), DOPO-HQ or DOPO-NQ and reactive monomers with allyl groups or reactive monomers with vinyl groups The volume molar ratio is 1:0.6-5, the molar ratio of DOPO-HQ or DOPO-NQ to the catalyst i...

Embodiment 1

[0029] (1) Synthesis of DOPO-HQ

[0030] Add 1mol (216g) DOPO and 500mL toluene to a 1000mL four-neck flask under nitrogen protection, heat and stir to 70°C, after DOPO is completely dissolved in toluene, add 0.9mol (97g) p-benzoquinone within 1.5 hours, and then The reaction was stirred at °C for 2 hours. Cool the obtained precipitate to room temperature, filter, wash with toluene several times, and dry for about 10 hours to obtain a white powder, then reconstitute the product with ethanol, and obtain white DOPO-HQ after drying, with a yield of more than 85%.

[0031] (2) Synthesis of Flame Retardant (II)

[0032]Add 324g (1mol) DOPO-HQ and 160g aqueous sodium hydroxide solution (50% concentration) in a 1 liter three-necked flask equipped with temperature controller, stirring device, cooling device and dropping funnel and stir the mixture until completely dissolved and Heat to 75°C. 137.3 g (0.9 mol) of chloromethylstyrene, 0.818 g of tetrabutylammonium bromide, and 400 g ...

Embodiment 2

[0034] (1) Synthesis of DOPO-NQ

[0035] 1 mol of DOPO and 0.9 mol of 1,4-naphthoquinone were obtained according to the synthesis method in Example 1 (1).

[0036] (2) Synthesis of Flame Retardant (III)

[0037] Add 374g (1mol) DOPO-NQ and 160g aqueous sodium hydroxide solution (50% concentration) in a 1 liter three-necked flask equipped with temperature controller, stirring device, cooling device and dropping funnel and stir the mixture until completely dissolving and Heat to 75°C. 137.3 g (0.9 mol) of chloromethylstyrene, 0.907 g of tetrabutylammonium bromide, and 400 g of toluene were mixed. The mixture solution was added dropwise over a period of 20 minutes and stirred at 75°C for a further 4 hours. Then, the solution in the flask was neutralized with 10% hydrochloric acid aqueous solution, a large amount of methanol was added to wash and precipitate the product, and the product was collected by filtration. The resultant was washed three times with a solution of methan...

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Abstract

The invention provides a phosphorus-containing flame retardant and a preparation method thereof. The flame retardant has a polymer shown in the following structure (I). The flame retardant of the invention has good compatibility with polymeric resin matrices, excellent durability and good flame retardant effect, is not easy to shift and is beneficial to environmental protection. The preparation method of the flame retardant is simple and the conditions are easy to be controlled. The flame retardant prepared by the method has wide application range, is suitable for flame retarding of the resins and polyolefin polymers containing unsaturated double bonds and can reach good flame retardant effect. Besides, the flame retardant can be used for manufacturing the circuit substrate materials, especially the high-frequency circuit substrate materials, and can obtain good flame retardant property and dielectric property. R is selected from -(CH2)n-CH=CH2 or -CH2-C6H4-CH=CH2, n is 1-3; R1 is H or -(CH2)n-CH3, n is 0-3 and x is (a) or (b).

Description

technical field [0001] The invention relates to a flame retardant and a preparation method thereof, in particular to a phosphorus-containing flame retardant and a preparation method of the flame retardant. Background technique [0002] Flame retardants are a class of additives added to resins or polymers that can prevent polymer materials from igniting or inhibit flame propagation. There are many kinds of flame retardants, but the flame retardants that are used more at present are mainly halogen-containing flame retardants, metal hydroxides and phosphorus-containing flame retardants. Although halogen-containing flame retardants are more effective and widely used, they easily release irritating and corrosive gases when burning, such as hydrogen halides, dioxins, etc., which endanger human health. Halogenated flame retardants, which also makes the application of halogenated flame retardants limited. Although metal hydroxide flame retardants do not have the toxicity problem o...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08K5/5313C09K21/12C07F9/6571C08L71/12C08L63/00H05K1/03
Inventor 苏民社陈勇
Owner GUANGDONG SHENGYI SCI TECH