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Method for repairing concrete crack with multi-cracking cement-based composite

A composite material and cement-based technology, which is applied in the field of repairing concrete cracks with multi-cracked cement-based composite materials, can solve the problems of easy formation of main cracks in the repair layer, single crack failure characteristics, stress concentration of the repair layer, etc., and achieve superior strain hardening characteristics , Improve the ability to disperse cracks, and the effect of uniform and fine surface cracks

Inactive Publication Date: 2010-07-28
浙江固邦新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] The existing technology for repairing concrete cracks is to grout the old concrete cracks, then chisel the old concrete repair surface to enhance the interface bonding strength between the old and new concrete, and then cover a layer of repair materials, but due to the general The repair materials (ordinary mortar, epoxy mortar, concrete, fiber concrete, etc.) have low crack resistance and single crack damage characteristics. Once the repair layer cracks, it is easy to form main cracks
When the above-mentioned multi-cracked cement-based composite material is used as a repair material, the material has a microscopic crack pattern of multiple fine cracks, which are smaller and denser than other repair materials; however, due to the external load and temperature stress Under normal circumstances, there is a large stress around the old concrete cracks, which is likely to cause stress concentration in the repair layer at the upper end of the crack, resulting in penetrating main cracks, which eventually lead to the destruction of the repair layer.

Method used

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  • Method for repairing concrete crack with multi-cracking cement-based composite
  • Method for repairing concrete crack with multi-cracking cement-based composite
  • Method for repairing concrete crack with multi-cracking cement-based composite

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] Example 1 Use a multi-cracked cement-based composite material to repair concrete cracks by setting an isolation layer around the cracks and casting in-situ.

[0041] The weight ratio of each component of the multi-slit cracked cement-based composite material is cement: water: sand: fly ash: silica fume: water reducer = 1: 1.58: 1.5: 2.0: 0.15: 0.02, and the volume is the total volume of the composite material 2 % of polyvinyl alcohol fiber, the maximum particle size of sand is 0.2mm; the cement type is PII42.5R, the fly ash is Class I fly ash, and the water reducer is polycarboxylate water reducer.

[0042] see figure 1 , figure 2 , The concrete structure adopts two separate prisms, and there is a precast concrete crack between the two concrete, and the crack length is 50mm. Remove floating dust on the concrete surface, clean the surface, and after the surface is slightly dry, paste waterproof tape on the outer 25mm area 3 around the concrete crack 2 (set an isolatio...

Embodiment 2

[0049] In Example 2, the cracks are repaired by setting an isolation layer around the cracks, first pouring a thin layer of multi-cracked cement-based composite material slurry, and then covering the prefabricated slabs.

[0050] The weight ratio of each component of the multi-slit cracked cement-based composite material is cement: water: sand: fly ash: silica fume: water reducing agent = 1: 1.23: 1.2: 1.8: 0.12: 0.01, and the volume contained is the total volume of the composite material 2% polyvinyl alcohol fiber, the cement type is PII42.5R, the maximum particle size of the sand is 0.2mm, the fly ash is Class I fly ash, and the water reducer is polycarboxylate water reducer.

[0051] see figure 1 , image 3 , The concrete structure adopts two separated prisms, and there is a precast concrete crack between the two concrete, and the crack length is 100mm. Remove floating dust on the concrete surface, clean the surface, and after the surface is slightly dry, paste waterproof...

Embodiment 3

[0062] Embodiment 3, using multi-cracked cement-based composite materials, adopting the method of grinding and smoothing around the cracks, and repairing the concrete cracks on the surface of the dam body of hydraulic structures.

[0063] The weight ratio of the components of the multi-cracked cement-based composite material is cement: water: sand: fly ash: granulated blast furnace slag: metakaolin: water reducer: defoamer: thickener = 1:2.2:1.4:6.9: 0.55: 0.12: 0.008: 0.01: 0.005, also contains mixed fibers of aramid fiber and carbon fiber with a volume of 1.0% of the total volume of the composite material (the weight ratio of the two is 2: 1), the cement type is PII32.5R, sand The maximum particle size is 0.45mm, the fly ash is Class II fly ash, and the water reducer is polycarboxylate water reducer.

[0064] The construction steps are as follows:

[0065] 1) Polish and smooth the area extending about 35 mm from the cracks on the outer surface of the concrete in all directi...

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Abstract

The invention belongs to the technical field of concrete reinforcement and relates to a method for repairing a concrete crack, which uses multi-cracking cement-based composite to be covered on the outer surface of the concrete as a repairing layer and is characterized in that firstly, the periphery of the crack on the outer surface of the concrete is polished smooth or an isolating layer is arranged, and then the multi-cracking cement-based composite slurry is poured or a thin layer of slurry is poured first and then a precast slab is covered; and the weight ratio of components of the multi-cracking cement-based composite is that: cement: water: fine aggregate: fly ash: silicon ash: granulated blast furnace slag: metakaolin =1:(0.27-2.2):(0-3):(0-6.9):(0-0.3):(0-0.55):(0-0.4), and fiber of which the volume accounts for 1-3% of the total volume of the composite is also blended. The repairing layer leads the width of the crack to be less than 0.05mm under the action of the external shrinkage stress, can prevent the forming of penetrating cracks and can be widely used for repairing concrete structure cracks of concrete pavement, airport runways, anti-cracking belt of dam and bridge surface plate.

Description

technical field [0001] The invention belongs to the technical field of concrete reinforcement, and relates to a method for repairing concrete cracks by using a multi-crack cement-based composite material capable of producing multiple fine and dense cracks under the action of tensile load. Background technique [0002] The commonly used concrete crack repair technology is to chisel the old concrete and use mortar, fiber concrete and other plastering repairs. However, due to the low tensile strength of repair materials such as mortar and fiber concrete, the repair layer is easy to crack and form a wide main crack that runs through the cracks of the old concrete, causing harmful erosive substances to penetrate into the old concrete structure, and cannot fully achieve crack arrest, The purpose of protecting the building structure. [0003] Multi-cracked cement-based composite material is an ideal concrete reinforcement material, also known as multi-cracked strain-hardened cemen...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): E01C23/09C04B41/00C04B28/00
CPCC04B2111/72C04B41/009C04B41/5076
Inventor 徐世烺王冰李贺东蔡向荣
Owner 浙江固邦新材料有限公司
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