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Single-component high-performance mortar for repairing and reinforcing concrete

A single-component repair and reinforcement technology, applied in the field of building materials, can solve the problems of poor crack resistance, poor adhesion, and low early strength, and achieve excellent crack resistance, good adhesion, and shrinkage control. Effect

Inactive Publication Date: 2011-01-05
CENT RES INST OF BUILDING & CONSTR CO LTD MCC GRP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the good compatibility between cement-based materials and concrete foundations and high cost performance, they are more widely used, but there are still some shortcomings, such as low early strength, resulting in long construction period; poor bonding performance, After construction, the bonding between the repair material and the concrete foundation interface is weak, and peeling damage is prone to occur; the crack resistance is poor, and the shrinkage after construction cannot be effectively controlled, and cracking is prone to occur, resulting in repair failure; low flexural strength and insufficient toughness; two-component construction, Emulsion-modified cement-based repair materials require two-component construction, and the construction quality is often difficult to control

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] Select 200kg of sand, 75kg of ordinary portland cement, 10kg of sulphoaluminate cement, 7kg of silica fume, 12kg of fly ash, 0.22kg of water reducing agent, 2kg of toughening agent, 0.05kg of water retaining agent, 1.5kg of expansion agent, polypropylene Fiber 0.15kg. Add the above components in sequence in the mixer, and mix well to make high-performance mortar 1. Mix mortar 1 with 29 parts of water to obtain product 1, the properties are as follows:

[0023] Jump table fluidity (mm) 167

[0024] 1d compressive / flexural strength (MPa) 20.5 / 4.7

[0025] 28d compressive / flexural strength (MPa) 69.8 / 13.3

[0026] 28d bonding strength (MPa) 2.8

[0027] 28d folding ratio 5.2

[0028] 60d shrinkage rate 390×10 -6

Embodiment 2

[0030] Select 200kg of sand, 65kg of ordinary portland cement, 20kg of sulphoaluminate cement, 5kg of silica fume, 10kg of fly ash, 0.2kg of water reducing agent, 3kg of toughening agent, 0.06kg of water retaining agent, 2.0kg of expansion agent, polyethylene Alcohol fiber 0.1kg. Add the above components in sequence in the mixer, and mix well to make high-performance mortar 2. Mix mortar 2 with 29 parts of water to obtain product 2, the properties are as follows:

[0031] Jump table fluidity (mm) 170

[0032] 1d compressive / flexural strength (MPa) 24.6 / 5.8

[0033] 28d compressive / flexural strength (MPa) 65.4 / 14.0

[0034] 28d bonding strength (MPa) 3.1

[0035] 28d folding ratio 4.7

[0036] 60d shrinkage rate 362×10 -6

Embodiment 3

[0038] Select 200kg of sand, 55kg of ordinary portland cement, 30kg of sulphoaluminate cement, 3kg of silica fume, 8kg of fly ash, 0.18kg of water reducing agent, 4kg of toughening agent, 0.04kg of water retaining agent, 1.0kg of expansion agent, polypropylene Fiber 0.2kg. Add the above components in sequence in the mixer, and mix well to make high-performance mortar 3. Mixing mortar 3 with 29 parts of water to obtain product 3, the product properties are as follows:

[0039] Jump table fluidity (mm) 165

[0040] 1d compressive / flexural strength (MPa) 26.2 / 5.8

[0041] 28d compressive / flexural strength (MPa) 60.7 / 13.6

[0042] 28d bonding strength (MPa) 3.3

[0043] 28d folding ratio 4.5

[0044] 60d shrinkage rate 330×10 -6

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Abstract

The invention provides single-component t high-performance mortar for repairing and reinforcing concrete, which comprises the following components in part by mass: 200g of sand, 55 to 75 parts of ordinary portland cement, 10 to 30 parts of sulphate aluminium cement, 3 to 7 parts of siliceous dust, 8 to 12 parts of flyash, 0.18 to 0.22 part of water reducing agent, 2 to 4 parts of flexibilizer, 0.04 to 0.06 part of water-retaining agent, 1.0 to 2.0 parts of swelling agent and 0.1 to 0.2 part of polymer synthetic fiber. The single-component t high-performance mortar has the advantages of high initial strength, good adhesion, excellent cracking resistance, low ratio of compressive strength to flexural strength, excellent toughness, simple and convenient construction, single component, no toxin or smell, no harm to human bodies, and environmental protection without pollution.

Description

technical field [0001] The invention belongs to the technical field of building materials, in particular to a single-component high-performance mortar that can be used for concrete repair and reinforcement. Background technique [0002] All kinds of infrastructure in national production and life, such as industrial buildings, ports, bridges, etc., mostly use concrete materials. Due to the influence of factors such as the use environment, natural disasters or construction quality, concrete materials will have problems of varying degrees, ranging from honeycomb damage and affecting the appearance; to severe cases, insufficient bearing capacity and potential safety hazards. Effective repair and reinforcement of it is of great significance great significance. [0003] Cement-based materials and organic materials can be used for repair and reinforcement of concrete. Due to the good compatibility between cement-based materials and concrete foundations and high cost performance, ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/36C04B14/06C04B18/08C04B16/06C04B111/72
CPCC04B28/06C04B2111/72Y02W30/91C04B7/02C04B14/06C04B16/0633C04B18/08C04B18/146C04B22/008C04B2103/10C04B2103/302C04B2103/46C04B16/0641C04B24/383
Inventor 高汉青邵正明任恩平于海洋仲朝明
Owner CENT RES INST OF BUILDING & CONSTR CO LTD MCC GRP
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