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Heat-radiation anticorrosion paint of magnesium alloy LED shell and preparation method thereof

A technology of anti-corrosion coatings and magnesium alloys, which is applied in coatings, devices for coating liquids on surfaces, etc., can solve problems such as weak protection ability, low bonding force of metal coatings, and easy oxidation, so as to prevent primary battery corrosion, Maintain the effect of persistence and simple process

Inactive Publication Date: 2013-10-02
YANSHAN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, LED lighting has a big problem in practical application, that is, heat dissipation.
The problem of heat dissipation has always been the bottleneck in the application of LED lighting. It has not been solved effectively and has become a worldwide problem.
These four methods have their own shortcomings: the chemical conversion coating is thin, soft, and weak in protection; the anodic oxide film is brittle and porous, and it is difficult to obtain a uniform oxide film layer on complex workpieces; the bonding force of the metal coating is low and Severe pitting tendency; prone to oxidation, evaporation and vaporization, porosity and thermal stress during laser treatment
From this point of view, it is difficult to prepare a corrosion-resistant coating with good thermal conductivity and high heat resistance by a single method.

Method used

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  • Heat-radiation anticorrosion paint of magnesium alloy LED shell and preparation method thereof
  • Heat-radiation anticorrosion paint of magnesium alloy LED shell and preparation method thereof
  • Heat-radiation anticorrosion paint of magnesium alloy LED shell and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] Take 10 g of yttrium-rich rare earth and 990 g of aluminum ingot, remove the surface oxide scale from the aluminum ingot, use a tantalum crucible and protect it with argon gas, and prepare an alloy ingot in a resistance furnace. Add aluminum ingot first, then add samarium-rich rare earth, fully preheat at 200 ℃ before adding, and stir for 10 minutes for each raw material added, after all raw materials are added, fully stir for 20 minutes, and pour into the steel mold at 450 ℃ . Then, the obtained alloy was atomized into 100-mesh powder at 500 °C under the protection of argon.

[0023] Take 100g of the above-mentioned alloy powder, 800g of polyaniline resin, and 100g of tetrahydrofuran solvent, mix them evenly, and stir for 120 minutes to obtain a heat-dissipating and anti-corrosion coating for a magnesium alloy LED shell.

[0024] When in use, raise the temperature of the above-mentioned paint to 150°C, add it into a high-pressure spray gun, and spray the paint onto th...

Embodiment 2

[0027] Take 200 g of lanthanum-cerium-rich mixed rare earth powder and 800 g of aluminum ingot. After removing the surface scale of the aluminum ingot, use a tantalum crucible and protect it with argon to prepare an alloy ingot in a resistance furnace. Add aluminum ingot first, then add samarium-rich rare earth, fully preheat at 400 ℃ before adding, stir for 30 minutes for each raw material added, after all raw materials are added, fully stir for 20 minutes, and pour into the steel mold at 500 ℃ . Then, the obtained alloy was atomized into 300-mesh powder at 600 °C under the protection of argon.

[0028] Take 800g of the above-mentioned alloy powder, 100g of polyimide resin, and 100g of acetone solvent, mix them evenly, and stir for 300 minutes to obtain a heat-dissipating and anti-corrosion coating for a magnesium alloy LED shell.

[0029] When in use, raise the temperature of the above paint to 200°C, put it into a high-pressure spray gun, and spray the melt onto the prehea...

Embodiment 3

[0033] Take 100 g of samarium-rich rare earth and 900 g of aluminum ingot, remove the surface scale from the aluminum ingot, use a tantalum crucible and protect it with argon gas, and prepare an alloy ingot in a resistance furnace. Add aluminum ingot first, then add samarium-rich rare earth, fully preheat at 300 ℃ before adding, stir for 20 minutes for each raw material added, after all raw materials are added, fully stir for 20 minutes, and pour into the steel mold at 480 ℃ . Then, the obtained alloy was atomized into 200-mesh powder at 550 °C under the protection of argon.

[0034] Take 300g of the above-mentioned metal powder, 600g of acrylic resin, and 100g of ether solvent, mix them evenly, and stir for 200 minutes to obtain a heat-dissipating and anti-corrosion coating for a magnesium alloy LED shell.

[0035] When in use, raise the temperature of the above paint to 170°C, put it into a high-pressure spray gun, and spray the melt onto the preheated magnesium alloy subst...

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Abstract

A heat-radiation anticorrosion paint of a magnesium alloy LED shell comprises the following chemical components of: by weight, 10-80% of alloy powders, 10-80% of a high molecular resin and 10% of an organic solvent, wherein the above alloy powders contain the following chemical components of: by weight, 10-80% of Al and 1-20% of Re. With the adoption of a tantalum crucible, a preparation method of the paint comprising the following steps of: preparing alloy ingot in an electric resistance furnace, carrying out atomization on the obtained alloy under the protection of argon at the temperature of 500-600 DEG C to obtain a powder of 100-300 meshes; uniformly mixing the above metal powders, the high molecular resin and the organic solvent, and stirring for 120-300 minutes. An application method of the above anticorrosion paint contains steps of: heating the paint to 150-200 DEG C, adding the paint into a high pressure spray gun, spraying the paint onto a preheated magnesium alloy matrix, and cooling. The preparation method has advantages of simple technology and low cost. By the adoption of the preparation method, persistence of the coating can be maintained, and corrosion of a galvanic cell between a metal surface and the matrix is effectively prevented. In addition, the coating is easy to repair and can be continuously used.

Description

technical field [0001] The invention relates to a metal coating and a preparation method thereof. Background technique [0002] In recent years, with the increase of LED luminous efficiency, the cost has dropped significantly, attracting global lighting manufacturers to join in LED light source and market research and development. The United States, Japan, Europe and China Taiwan have all launched semiconductor lighting programs. However, LED lighting has a big problem in practical application, that is, heat dissipation. The problem of heat dissipation has always been the bottleneck in the application of LED lighting, and it has not been solved effectively, and it has become a worldwide problem. Low-power LEDs are well used, such as: instrument lights, signal lights, LCD screen backlight, etc. However, the application of high-power LEDs in the lighting field has just begun, and there are many products but many defects. In the final analysis, there is no good way to solve ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B05D7/14C09D179/08
Inventor 彭秋明李慧
Owner YANSHAN UNIV
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