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Manufacturing method of mobile phone oscillator

A vibrator, mobile phone technology, applied to other manufacturing equipment/tools, turbines, engine components, etc., can solve the problems of large aspect ratio, unfriendly environment, long heat preservation time, etc., to achieve the improvement of the crushing strength of the middle hole, and improve the comprehensive Mechanical properties, the effect of reducing the holding time of degreasing

Inactive Publication Date: 2014-06-25
北方材料科学与工程研究院有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the large aspect ratio of the mobile phone vibrator, it is not easy to obtain a compact with uniform density, and the size may be distorted after sintering shrinkage, and the shape and precision of the product are difficult to control
Moreover, the vibrator of the mobile phone also has a complex structure such as steps, which usually requires subsequent machining, and the process is many and complicated.
[0003] For this reason, the researchers have made technical improvements, see the Chinese invention patent "A Method for Manufacturing Mobile Phone Vibrator" with the patent number ZL200710154684.0 (the authorized announcement number is CN101396734B), the patent is formed once, and the processing accuracy is also high. The process steps are greatly reduced, but the overall process cycle is still long, and the energy consumption is high, mainly due to the complex degreasing and sintering process, high temperature, high energy consumption of the sintering furnace, and long holding time
At the same time, the patent uses toxic organic solvents such as trichlorethylene to degrease, which is not friendly to the environment. In order to increase the fluidity of the feed material in the abrasive mold, more adhesives need to be added for injection molding. After degreasing, the shape is maintained The consistency of property and dimensional shrinkage is not good, which will affect the dimensional accuracy after sintering

Method used

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  • Manufacturing method of mobile phone oscillator

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] Preparation of adhesive: mix adhesive containing 74 parts by weight of polyethylene glycol, 24 parts by weight of polyoxymethylene, 1 part by weight of sodium styrene sulfonate, and 1 part by weight of dioctyl phthalate at 140 °C for 40 minutes.

[0026] Mix the tungsten-based alloy powder with the binder: mix the tungsten-based alloy powder and the binder with a mass ratio of 25-1 for 1 hour; wherein the tungsten-based alloy powder contains 93 parts by weight of tungsten, 5 parts by weight Nickel, 2 parts by weight of copper.

[0027] Compression molding: put the mixture of the tungsten-based alloy powder and the binder into the corresponding mold, and press it with a pressure of 10KN to form a blank.

[0028] Degreasing: put the billet into a degreasing device and raise the temperature to 70° C. and keep it warm for 2 hours.

[0029] Sintering: firstly sinter the degreased blank in a microwave oven at 1375°C under the protection of nitrogen, and keep it warm for 40 ...

Embodiment 2

[0031] Preparation of adhesive: mix adhesive containing 76 parts by weight of polyethylene glycol, 22 parts by weight of polyoxymethylene, 1 part by weight of sodium styrene sulfonate, and 1 part by weight of dioctyl phthalate at 140 °C for 40 minutes.

[0032] Mix the tungsten-based alloy powder with the binder: mix the tungsten-based alloy powder and the binder with a mass ratio of 35:1 for 1 hour; wherein the tungsten-based alloy powder contains 95 parts by weight of tungsten, 2 parts by weight Nickel, 3 parts by weight of copper.

[0033] Compression molding: Put the mixture of the tungsten-based alloy powder and the binder into a corresponding mold, and press it with a pressure of 15KN to form a blank.

[0034] Degreasing: put the billet into a degreasing device and raise the temperature to 75° C. and keep it warm for 2 hours.

[0035] Sintering: firstly sinter the degreased blank in a microwave oven at 1410°C under the protection of nitrogen, and keep it warm for 30 mi...

Embodiment 3

[0037] Preparation of adhesive: mix adhesive containing 75 parts by weight of polyethylene glycol, 23 parts by weight of polyoxymethylene, 1 part by weight of sodium styrene sulfonate, and 1 part by weight of dioctyl phthalate at 140 °C for 40 minutes.

[0038] Mix the tungsten-based alloy powder with the binder: mix the tungsten-based alloy powder and the binder with a mass ratio of 45:1 for 1 hour; wherein the tungsten-based alloy powder contains 95 parts by weight of tungsten, 3 parts by weight of Nickel, 2 parts by weight of copper.

[0039] Compression molding: Put the mixture of the tungsten-based alloy powder and the binder into the corresponding mold, and press it with a pressure of 20KN to form a blank.

[0040] Degreasing: put the billet into a degreasing device and raise the temperature to 70° C. and keep it warm for 2.5 hours.

[0041] Sintering: first sinter the degreased blank in a microwave oven at 1450°C under the protection of nitrogen, and keep it warm for ...

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Abstract

The invention relates to a manufacturing method of a mobile phone oscillator, which is characterized in comprising the following steps: (1) mixing tungsten-based alloy powder and water-soluble adhesive at the temperature range of 165-180 DEG C to obtain a mixture; (2) forming a blank of the mobile phone oscillator through compression molding; (3) performing degreasing on the obtained blank of the mobile phone oscillator to remove the adhesive; and (4) performing microwave sintering under the protection of nitrogen to obtain the mobile phone oscillator. Compared with the prior art, the manufacturing method provided by the invention has the following advantages: the water-soluble adhesive is adopted to reduce the degreasing temperature, so as to reduce the holding time during the degreasing; the microwave sintering is adopted to reduce the sintering temperature, so as to shorten the holding time; therefore, the time for realizing the technology is finally shortened above 50%, and the energy consumption is reduced by above 50%.

Description

technical field [0001] The invention relates to a method for preparing parts made of tungsten-based alloy materials. Background technique [0002] The mobile phone vibrator is usually produced by powder compaction molding process, that is, the tungsten-based alloy powder is put into the mold, formed under a certain pressure to form a compact, and then the compact is sintered at a high temperature to obtain a mobile phone vibrator. However, due to the large aspect ratio of the mobile phone vibrator, it is not easy to obtain a compact with uniform density, and the size may be distorted after sintering shrinkage, and the shape and precision of the product are difficult to control. Moreover, the mobile phone vibrator also has complex structures such as steps, and usually requires subsequent machining, with many and complicated processes. [0003] For this reason, the researchers have made technical improvements, see the Chinese invention patent "A Method for Manufacturing Mobil...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22F3/16B22F5/00
Inventor 尚福军刘勇黄伟陈子明田开文史文璐冯宏伟陈敏
Owner 北方材料科学与工程研究院有限公司
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