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Method for increasing crystalizing efficiency of xylose in xylose mother solution

A technology for xylose mother liquor and xylose, which is applied in the fields of biology and chemical industry, can solve the problems of difficulty in decolorization and filtration, consumption, and reduction of xylose purity, and achieves the effects of reducing the difficulty of subsequent processing, good separation effect and high separation precision.

Active Publication Date: 2012-07-25
山东绿健生物技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Although it has been reported to use a simulated moving bed to purify the xylose mother liquor to produce xylose and arabinose (patent number 200710014175.8), and it has been produced on a large scale, the pretreatment of the xylose mother liquor is not thorough, and the galactose, colloid, The metabolites produced by protein and yeast fermentation and the broken bacteria cannot be completely removed, which brings great difficulty to decolorization and filtration
Due to the traditional vacuum drum filtration and plate-and-frame filtration process, the direction of liquid flow is consistent with the direction of filtration. Impurities such as colloids in the liquid will directly adhere to the filter medium quickly, blocking the filter medium and unable to remove all impurities in the liquid. Colloid and protein and other substances contained in it, the fermentation broth after decolorization is generally filtered by plate and frame, and the average filtration capacity per square meter of filter cloth is 2~3m 3 , and then the filter cloth has to be replaced and cleaned; in addition, a large amount of filter aids such as diatomaceous earth are consumed in the vacuum drum filtration process, which increases the operating cost of filtration on the one hand, and the filter aids can be taken away Part of the material increases the loss of the material; finally, due to the very close distance between the HPLC peaks of xylose and galactose, the simulated moving bed separation fluid cannot remove galactose from the xylose component, resulting in the presence of most of the galactose In the xylose component, the purity of xylose is greatly reduced, and the presence of galactose makes the yield of xylose crystallization about 30%.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] Take 200ml of xylose mother liquor diluted to 20%, adjust pH to 4.3, add 1g of urea, sterilize and cool to room temperature. Inoculate 2.4 g of baker's yeast, add baker's yeast, and ferment in a shaker at 35°C. After 24 hours of fermentation, the concentration of the fermented liquid was 17.4%, the measured glucose content was 0.23%, and the galactose content was 12.32%. After 48 hours, the glucose content was 0, and the galactose content was 1.72%.

Embodiment 2

[0024] Take 200ml of xylose mother liquor diluted to 20%, adjust the pH to 4.7, add 1g of ammonium chloride, sterilize and cool to room temperature. Inoculate 2.4 g of baker's yeast, add baker's yeast, and ferment in a shaker at 35°C. After 24 hours of fermentation, the concentration of the fermentation broth was 17.8%, the measured glucose content was 0, and the galactose content was 6.828%. After 48 hours, the glucose content was 0, and the galactose content was 1.587%.

Embodiment 3

[0026] Pump the raw material of xylose mother liquor into 30m 3 In the fermentation tank, add process water to dilute to a concentration of 21.5%, and the dilution accounts for about 2 / 3 of the volume of the fermentation tank. Add potassium dihydrogen phosphate, ammonium sulfate and magnesium sulfate at a ratio of 0.4%, adjust the pH to 4.4, and sterilize at 115-120°C for 30 minutes. After the temperature drops to 35°C, inoculate 360kg of baker's yeast and start fermentation. The fermentation conditions are: temperature 35~38°C, pH 4.0~4.5, stirring speed 64 rpm, ventilation rate 1:0.2. After about 9 hours of fermentation, the concentration was 18.2%, the glucose content in the fermentation broth was determined to be 0.37%, and the galactose content was 12.54%. After 48 hours of fermentation, the glucose content was 0, the galactose content was 1.39%, and the fermentation ended. The fermentation broth is then put into a disc centrifuge for centrifugation. After the fermenta...

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PUM

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Abstract

The invention belongs to the fields of biology and chemical industry, and particularly discloses a method for increasing the crystalizing efficiency of xylose in a xylose mother solution. The method comprises the following steps of: diluting the xylose mother solution; adding nutritional components; sterilizing; inoculating yeast for fermenting; removing glucose and galactose from the xylose mother solution; centrifugally separating yeast out of a zymotic fluid; filtering a clear zymotic fluid with a cross flow tube film; and removing a colloid contained in the zymotic fluid and fermentation metabolic products such as free proteins and the like produced in a fermenting process to obtain an ultra-filtered clear solution containing xylose and arabinose for use in subsequent production. The method has the advantages of simple steps, low treatment cost, high separating accuracy, good separating effect, great reduction in the subsequent treatment difficulty, great increase in product yield and suitability for wide popularization and application.

Description

(1) Technical field [0001] The invention belongs to the fields of biology and chemical industry, and particularly relates to a method for improving the crystallization efficiency of xylose in xylose mother liquor. (2) Background technology [0002] Xylose products are mainly white crystals made from corn cobs and bagasse through hydrolysis, purification, evaporation, crystallization, centrifugation, drying and other processes. They are widely used in light industry, food and chemical industries. The concentration of xylose mother liquor is about 60%, of which xylose is 40~50%, in addition, glucose is 15~20%, arabinose is 15~30%, galactose is 8~12%, due to the existence of these components, xylose mother liquor cannot Crystallized and sold only as a by-product. [0003] Although it has been reported to use a simulated moving bed to purify the xylose mother liquor to produce xylose and arabinose (patent number 200710014175.8), and it has been produced on a large scale, th...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C07H1/06C07H3/02
Inventor 信成夫景文利刘海良
Owner 山东绿健生物技术有限公司
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