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Nickel-based welding rod for welding nickel, chrome and iron alloy steel

A technology of ferroalloy steel and nickel-based electrodes, which is applied in the field of nickel-based electrodes for welding nickel-chromium-iron alloy steels. It can solve problems such as uneven coverage of slag shells, poor fluidity of molten pools, and unclean residue cleaning. Excellent performance index, excellent slag detachability, moderate bead height and weld wetting angle

Active Publication Date: 2015-05-20
ATLANTIC CHINA WELDING CONSUMABLES
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The solution of the present invention is that the melting point of nickel-based alloys is higher than that of iron-based alloys, and the welding rods trial-produced with ordinary acidic or alkaline slag-based coating formulas often have poor arc stability, large slag viscosity, and molten pool Poor fluidity, uneven coverage of slag shells; hard slag shells, difficult slag removal, and unclean residue cleaning; uneven weld formation, poor surface brightness, etc.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] The chemical composition (percentage by weight) of the nickel-chromium-iron welding core in this embodiment is: C: 0.026, S: 0.002, P: 0.006, Si: 0.07, Mn: 3.08, Cr: 16.57, Fe: 3.01, Cu; 0.021 , Ti: 0.47, Co: 0.017, Nb: 1.72, and the balance is Ni; this example takes the preparation of a 250kg welding core coating as an example, and the weight of each component in the coating is as follows: Containing TiO 2 94.6wt% rutile 35kg, containing F 55wt% cryolite 24kg, containing CaCO 3 98.50wt% marble 20kg, containing FeO+Fe 2 o 3 48.6wt%, TiO 2 46.78wt% ilmenite 2kg with BaCO 3 99.3wt% barium carbonate 3kg, containing Na 2 O 12.67wt% sodium alginate 0.5kg, containing Na 2 CO 30.5kg of 99.1wt% soda ash, 6kg of electrolytic manganese containing Mn99.94wt%, 9kg of ferroniobium containing Nb55.48wt%;

[0023] After mixing the weighed above-mentioned powders evenly, add 25 kg of potassium-sodium water glass with a concentration (Be') of 43° and a modulus of 3.1M, wet mi...

Embodiment 2

[0026] The composition of the welding core in this embodiment is the same as that in Example 1; still taking the preparation of a 250kg welding core coating as an example, the weight of each component in the coating is as follows: rutile 22kg, cryolite 16kg, marble 35kg, ilmenite 5kg, barium carbonate 6kg , sodium alginate 0.5kg, soda ash 0.5kg, electrolytic manganese 6kg, ferroniobium 9kg; All the other are also identical with embodiment 1.

[0027] The electrode obtained in this example was subjected to a welding experiment, and its welding process was the same as in Example 1; the deposited metal composition of the electrode was: C: 0.024%, Mn.2.38%, Si: 0.35%, S: 0.007%, P: 0.004% , Cr: 14.83%, Fe.8.03%, , Cu.0.036%, Ti: 0.077%, Nb: 1.75%, the balance is Ni and unavoidable impurities; the mechanical properties of the deposited metal at room temperature: Rm = 615Mpa , Rp 0.2 =380Mpa, A=40.5%, -196°C ultra-low temperature impact energy AKV average value 122J; high temperatu...

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Abstract

The invention belongs to a nickel-based welding rod for welding nickel, chrome and iron alloy steel. The welding rod comprises, by weight, 2.5<=Mn<=4.0, 15.0<=Cr<=18.0, 2.0<=Fe<=5.0, 0.4<=Ti<=1.0, 1.5<=Nb<=2.5, Co<=0.05, Cu<=0.30, C<=0.04, S<=0.010, P<=0.025, Si<=0.20, and the balance welding cores of Ni; ingredients of coating comprise, by weight, 22% to 37% of rutile powder, 15% to 30% of cryolite powder, 20% to 35% of marble powder, 2% to 5% of ilmenite powder, 3% to 8% of barium carbonate, 0.5% to 1% of sodium alginate, 0.2% to 0.6% of sodium carbonate, 4% to 8% of electrolytic manganese, 7% to 10% of ferroniobium powder and binders. The nickel-based welding rod for welding nickel, chrome and iron alloy steel has the advantages that the welding technology is good, welded joints are bright, the molding is attractive, and the weld bead height and the welded joint infiltration angle are appropriate;comprehensive mechanical properties of deposited metals are particularly outstanding at the room temperature and at the ultralow temperature and the high temperature particularly; and welded bodies can be used safely and reliably in an operating temperature ranging from minus 196 DEG C ultralow temperature to 980 DEG C, and the like.

Description

technical field [0001] The invention relates to an electric welding electrode for welding, especially a nickel-chromium-iron alloy (UNS N06600, UNSN06601) which meets the requirements of ENi6062 in GB / T13814-2008 and is specially used for welding heat resistance, high temperature corrosion resistance, and high temperature durability. ) welding rod, the welding body processed by this welding rod can be used safely and reliably in the working temperature range from -196°C to 980°C; especially suitable for Inconel600 used in aerospace, petrochemical, food processing equipment, heat treatment equipment and other fields Butt joints and their welding to dissimilar materials like stainless steel. Background technique [0002] Nickel-based alloys refer to a class of alloys that have comprehensive properties such as high strength and certain oxidation and corrosion resistance at high temperatures of 650-1000 °C. Nickel-based alloys are based on nickel and contain other alloying elem...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K35/30B23K35/365
Inventor 李典钊王若蒙
Owner ATLANTIC CHINA WELDING CONSUMABLES