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Device and method for treating carbon black tail gas and application of tail gas

A technology for exhaust gas treatment and carbon black, which is applied in the directions of combined devices, separation methods, chemical instruments and methods, etc., can solve the problems of ineffective utilization of heat sources, incomplete combustion of exhaust gas, corrosion of equipment and pipelines, etc., and achieve continuous and stable operation cycle of the device. Longer, higher quality and less corrosion effects

Active Publication Date: 2013-04-03
中昊黑元化工研究设计院有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

One way is to discharge directly at high altitude after being incinerated by the incinerator. Although this method basically meets the environmental protection requirements, it does not make effective use of the heat source, and the low calorific value of the tail gas is about 510Kcal / Nm 3 ~630Kcal / Nm 3 (The low calorific value of carbon black tail gas varies with the variety of carbon black produced), and the economy is not good
The other is burned by a boiler to produce steam for production and domestic use or to drive a steam turbine generator set to generate electricity. It is economical, but the water content of the high-humidity carbon black tail gas is about 38% to 41%, and the low calorific value of the tail gas is about 510Kcal / N m 3 ~630Kcal / Nm 3 (The composition of carbon black tail gas varies with the type of carbon black produced), low combustion temperature, incomplete tail gas combustion, low heat utilization efficiency, and serious corrosion of equipment and pipelines

Method used

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  • Device and method for treating carbon black tail gas and application of tail gas

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] Such as figure 1 As shown, a carbon black tail gas dehydration device is provided with a carbon black tail gas pressurization fan 8, a dehydration tower 1, a cyclone separator 6, a Roots blower 9, a water seal 12, a gas cabinet 13, and a pressure discharge machine in sequence according to the flow direction of the tail gas. 14 and the coke oven device 15, according to the direction of water flow, a spray water pump 7, a liquid distributor 4, a gas-liquid distributor 3, and a circulating water cooling system 11 are arranged in sequence, and the dehydration tower 1 includes a demister 5, Liquid distributor 4, gas-liquid distributor 3 and gas initial distributor 2; carbon black tail gas pressurization fan 8 is connected with gas initial distributor 2 at the lower part of dehydration tower 1, spray water pump 7 is connected with liquid distributor 4, circulating water The cooling system 11 includes a cooling tower and a cooling pool. The inlet end of the cooling tower is co...

Embodiment 2

[0027] A carbon black tail gas treatment method and application process, comprising the following main steps:

[0028] (1) Turn on the carbon black tail gas pressurization fan 8 and spray water pump 7, the high temperature carbon black tail gas passes through the initial gas distributor 2 and the spray water distributed through the liquid distributor 4 for heat and mass transfer, and the carbon black tail gas after dehydration Enter the cyclone separator 6 through the demister 5, the inlet pressure of the carbon black tail gas of the dehydration tower is 2.5kPa, the outlet pressure of the carbon black tail gas of the dehydration tower is 0.5kPa, the outlet temperature of the spray water pump is 29°C, and the outlet pressure of the spray water pump is 0.3MPa , the outlet water temperature of the dehydration tower is 38°C, and the liquid level of the dehydration tower is 1400mm;

[0029] (2) Start the cyclone separator 6 to remove carbon black dust and water droplets;

[0030] ...

Embodiment 3

[0036] A carbon black dehydration process comprises the following main steps:

[0037] (1) Turn on the carbon black tail gas pressurization fan 8 and the spray water pump 7, and the high-temperature carbon black tail gas passes through the initial gas distributor 2 and the spray water distributed through the liquid inlet distribution device 4 for heat and mass transfer, and the dehydrated carbon black The tail gas enters the cyclone separator 6 through the demister 5, the inlet pressure of the carbon black tail gas of the dehydration tower is 3.5kPa, the outlet pressure of the carbon black tail gas of the dehydration tower is 1.5kPa, the outlet temperature of the spray water pump is 33°C, and the outlet pressure of the spray water pump is 0.4 MPa, the outlet water temperature of the dehydration tower is 42°C, and the liquid level of the dehydration tower is 1600mm;

[0038](2) Start the cyclone separator 6 to remove carbon black dust and water droplets;

[0039] (3) Adjust th...

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PUM

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Abstract

The invention discloses a device and a method for treating carbon black tail gas and an application of the tail gas. The device comprises a carbon black tail gas pressurizing fan, a dehydration tower and a dehydrated tail gas fan, which are connected in sequence, wherein the upper part of the dehydration tower is further connected with a spraying water pump; the lower part of the dehydration tower is further connected with a circulating cooling water system; the circulating cooling water system is further connected with the spraying water pump; and the dehydration tower sequentially comprises a de-foaming device, a liquid distributor, a gas-liquid distributor and a gas initial distributor from top to bottom. According to the device disclosed by the invention, a lot of water in the carbon black tail gas can be effectively removed, the calorific value of the carbon black tail gas is improved, the dew point of the tail gas is reduced, the corrosion to equipment is relieved, harmful substances including carbon black dust are removed, the quality of the carbon black tail gas is improved, national energy conservation and emission reduction are met, and an industrial policy of the circular economy is developed; the device has obvious economic benefits and social benefits; and the treated carbon black tail gas replaces melted-down coal gas of a coke furnace and the replaced melted-down coal gas with the high calorific value is supplied for cities, so that effective and recycled utilization of resources is achieved.

Description

technical field [0001] The invention relates to a technology for treating carbon black tail gas, in particular to a dehydration and purification treatment of carbon black tail gas. Background technique [0002] Carbon black tail gas is a low calorific value harmful gas containing combustible components emitted during the production of carbon black. CO, H in the tail gas 2 , CmHn, H 2 S and other gases directly discharged into the air will cause serious pollution to the atmospheric environment. [0003] At present, there are mainly two ways to deal with carbon black tail gas in China. One way is to discharge directly at high altitude after being incinerated by the incinerator. Although this method basically meets the environmental protection requirements, it does not make effective use of the heat source, and the low calorific value of the tail gas is about 510Kcal / Nm 3 ~630Kcal / Nm 3 (The low calorific value of carbon black tail gas varies with the variety of carbon blac...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01D53/18B01D53/26B01D50/00C10B57/08C10B57/10
Inventor 罗明华贺俊周晓东代越
Owner 中昊黑元化工研究设计院有限公司
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