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Method for preparing sharp type epoxide resin binding agent diamond abrasive tool

A technology of epoxy resin and diamond, which is applied in the direction of metal processing equipment, grinding/polishing equipment, abrasives, etc., can solve the problems of difficult toughening of diamond, pouring of large holes in abrasive tools, and high viscosity of mixture, so as to improve grinding Sharp performance, increased toughening speed, and small thermal expansion coefficient

Active Publication Date: 2013-04-24
惠安宇信金刚石工具有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] 1. Epoxy resin has good wear resistance, but it is difficult to toughen diamond, the grinding effect is poor, and it is not sharp enough
[0008] 2. When the content of epoxy resin is lower than 50%, the mixture of diamond, resin, curing agent and filler has high viscosity and difficult flow, and the abrasive mold after molding will show large pores and poor pouring defects
[0009] 3. In the process of preparing epoxy resin diamond abrasive tools with different meshes, when the mesh number of abrasives is lower than 200 meshes, abrasive precipitation often occurs in the molded abrasives, resulting in uneven grinding

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] According to mass percentage, 13 parts of polycrystalline diamond micropowder with a particle size of 50 mesh, 12 parts of silicon carbide micropowder with a particle size of 50 mesh, 4 parts of corundum with a particle size of 200 mesh, 25 parts of aluminum hydroxide with a particle size of 1000 mesh, and 200 mesh with a particle size 5 parts of glass fiber, 3 parts of zinc oxide with a particle size of 400 mesh, 0.5 parts of defoamer, 1 part of butanol After mechanical stirring, add 30 parts of epoxy resin (E~44, epoxy value 0.44), phenalkamine ( PPA, product number is T~31) 6.5 parts, after stirring into a uniform fluid, inject it into the plastic mold by pouring method, after standing for 20 minutes, pre-coat epoxy resin (E~44) and curing agent phenolic The amine (PPA) nylon buckle cloth is pasted on the top surface of the incompletely cured abrasive tool, and the temperature is 25°C and the pressure is not less than 1500Pa. After standing and curing for 12 hours, th...

Embodiment 2

[0036] According to mass percentage, 8 parts of polycrystalline diamond powder with a particle size of 50 mesh, 17 parts of silicon carbide powder with a particle size of 50 mesh, 8 parts of corundum with a particle size of 200 mesh, 15 parts of aluminum hydroxide with a particle size of 800 mesh, and 200 mesh 15 parts of glass fiber, 2 parts of zinc oxide with a particle size of 400 mesh, 0.5 parts of defoamer, 1 part of butanol After mechanical stirring, add 20 parts of epoxy resin (E~51, epoxy value 0.55), polypropylene oxide 13.5 parts of base diamine (the product number is D230), after stirring into a uniform fluid, inject it into the plastic mold by pouring method, and after standing for 35 minutes, pre-coat epoxy resin (E~44) and curing agent phenolic Stick the amine (PPA) nylon button cloth on the top surface of the incompletely cured abrasive tool, let it stand and cure for 24 hours at a temperature of 15°C and a pressure of not less than 1500Pa, and then release the m...

Embodiment 3

[0038] According to mass percentage, 5 parts of polycrystalline diamond micropowder with a particle size of 50 mesh, 20 parts of silicon carbide micropowder with a particle size of 50 mesh, 8 parts of corundum with a particle size of 200 mesh, 10 parts of magnesium hydroxide with a particle size of 1000 mesh, and 400 mesh 20 parts of glass fiber, 2 parts of zinc oxide with a particle size of 400 mesh, 0.5 parts of defoamer, 1 part of ethanol After mechanical stirring, add 18 parts of epoxy resin (E~51, epoxy value 0.51), amino tetrafunctional ring 4 parts of epoxy resin (AG-80#), 9.5 parts of polyoxypropylene-based diamine (product number D230), 2 parts of phenalkamine (PPA), stirred into a uniform fluid, poured into the plastic mold by pouring, static After standing for 20 minutes, stick the nylon button cloth pre-coated with epoxy resin (E~44) and curing agent phenalkamine (PPA) on the top surface of the incompletely cured abrasive tool. After standing and curing at 1500 Pa ...

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PUM

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Abstract

The invention discloses a method for preparing a sharp type epoxide resin binding agent diamond abrasive tool. A working layer is mainly made of diamond abrasive, an epoxide resin binding agent, a curing agent, an auxiliary abrasive, a filler and an auxiliary assistant. The method comprises steps of uniformly mixing 5-20 parts by mass of self-sharpening diamond, 5-28 parts by mass of auxiliary abrasive, 10-40 parts by mass of filler and 0.5-10 parts by mass of auxiliary assistant through a machine; uniformly mixing the mixture, 17-25 parts by mass of liquid epoxide resin and 5-25 parts of curing agent; injecting the fluid mixture to a plastic die through a pouring mode; and obtaining the sharp type epoxide resin binding agent diamond abrasive tool after curing. Compared with the method for preparing the abrasive tool through hot press molding, the method has the advantages that the process is simple, the energy is saved, the emission is reduced, the pollution of solid powder on the environment is reduced, the method is environment-friendly, the production speed is quick, the sharpening degree is high, the self-sharpening performance is good, the polishing effect is good and the service life is long.

Description

technical field [0001] The invention relates to an abrasive tool, in particular to a preparation method of a sharp epoxy resin bonded diamond abrasive tool. Background technique [0002] Superhard material resin abrasive tools are made of superhard material diamond or cubic boron nitride as abrasive, resin powder as binder, adding appropriate filling materials, and through the process of preparation, mixing, hot pressing, curing and mechanical processing. It is a processing tool with a certain geometric shape and can be applied to different grinding requirements. The proportion of resin bonded abrasives in superhard material abrasives is about 30%~60%. Superhard material resin abrasives have easy access to raw materials and low cost; low temperature curing, short production cycle, required equipment and manufacturing process The process is simple; the grinding efficiency is high; the abrasive tool has good self-sharpening, is not easy to be blocked, and the surface of the p...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B24D3/28B24D18/00
Inventor 张水洞邓国川曾云峰
Owner 惠安宇信金刚石工具有限公司
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