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High-temperature-resistant energy-saving nano coating

A nano-coating and high-temperature-resistant technology, applied in the field of nano-coatings, can solve the problems of emissivity attenuation, high density of silicon carbide materials, and reduce the refractoriness of coatings, and achieve long-term stability of emissivity, stable lattice structure, and coating adhesion. strong effect

Inactive Publication Date: 2013-04-24
中油新星纳米工程技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since the problem of high-temperature oxidation of silicon carbide has not been effectively solved, the emissivity has been continuously attenuated, and there is a certain energy-saving effect in the short term, but the long-term (that is, more than 6-12 months) energy-saving effect is not ideal, and it is confusing in the short term and cannot be effective. promotion; at the same time, the silicon carbide material is very dense, and it is easy to sink in the coating, resulting in serious delamination
The materials used in the second category have to go through high-temperature calcination at 1200°C, high-temperature doping, and then crushing, ball milling and other processes. The production process consumes a lot of energy and pollutes the environment. More importantly, the energy-saving effect is not ideal and cannot be promoted on a large scale.
The above two types of coatings basically do not have high-temperature anti-powdering performance due to the insufficient density of the coating.
[0003] In order to solve the above problems, the applicant has applied for a Chinese patent "a high-temperature nano energy-saving coating", the patent number is: 2010102776447, which provides a high-temperature nano Energy-saving paint; but it also has the following disadvantages: slightly lower refractoriness, shorter storage period, and easy to foam when dried too quickly; in addition, it is found through research that the raw materials used in this patent are more impurities in ferroferric oxide and talcum powder , will reduce the refractoriness of the coating; according to market research, the Suzhou soil used in this patent has basically been mined, so it is necessary to find a new material to replace it.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] Embodiment 1: The high-temperature-resistant and energy-saving nano-coating used on refractory bricks.

[0027] Component A consists of the following raw materials in parts by weight:

[0028] Feldspar 8

[0029] Burnt Gems 10

[0030] Kaolin 15

[0031] Mullite 12

[0032] cordierite 18

[0033] Zirconia 5

[0034] Mica 4

[0035] Zircon Sand 6

[0036] Zeolite 10

[0037] Nano alumina 12

[0038] Component B consists of the following raw materials in parts by weight:

[0039] Nano Titanium Dioxide 10

[0040] Conventional Titanium Dioxide 42

[0041] Nano silica 6

[0042] Regular silica 42

[0043] After mixing 140 parts of aluminum dihydrogen phosphate in component C with component A, stir well and evenly to obtain 240 parts by weight; use 120 parts of aluminum dihydrogen phosphate in component C to mix with component B According to the specific operation requirements, fully stir evenly, that is to say, the number of parts by weight is 220 parts. The s...

Embodiment 2

[0044] Embodiment 2: High-temperature resistant and energy-saving nano-coating for castables.

[0045] Component A consists of the following raw materials in parts by weight:

[0046] Feldspar 6

[0047] Burnt Gems 10

[0048] Kaolin 12

[0049] Mullite 12

[0050] cordierite 20

[0051] Zirconia 10

[0052] Mica 4

[0053] Zircon Sand 6

[0054] Zeolite 8

[0055] Nano alumina 12

[0056] Component B consists of the following raw materials in parts by weight:

[0057] Nano Titanium Dioxide 8

[0058] Conventional Titanium Dioxide 45

[0059] Nano silica 6

[0060] Regular silica 41

[0061] After mixing 130 parts of aluminum dihydrogen phosphate in component C with component A, stir well and evenly to obtain 220 parts by weight; after mixing 100 parts of aluminum dihydrogen phosphate in component C with component B, mix according to the specific Operation requirements, fully stir evenly, promptly get 250 parts by weight, and concrete production process is with e...

Embodiment 3

[0062] Embodiment 3: High temperature resistant and energy saving nano coatings used on refractory fibers.

[0063] Component A consists of the following raw materials in parts by weight:

[0064] Feldspar 8

[0065] Burnt Gems 15

[0066] Kaolin 14

[0067] Mullite 15

[0068] cordierite 18

[0069] Zirconia 2

[0070] mica 5

[0071] Zircon Sand 5

[0072] Zeolite 8

[0073] Nano alumina 10

[0074] Component B consists of the following raw materials in parts by weight:

[0075] Nano Titanium Dioxide 10

[0076] Regular Titanium Dioxide 40

[0077] Nano silica 10

[0078] Regular silica 40

[0079] After mixing 130 parts of aluminum dihydrogen phosphate in component C with component A, stir well and evenly to obtain 230 parts by weight; after mixing 130 parts of aluminum dihydrogen phosphate in component C with component B, mix according to Concrete operation requirement, fully stir evenly, promptly get the weight part number and be 230, concrete production proce...

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PUM

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Abstract

The invention discloses a high-temperature-resistant energy-saving nano coating. The high-temperature-resistant energy-saving nano coating is divided into a bottom coating and a surface coating in a weight ratio of 1:2, wherein the weight ratio of a component A to a component C in the surface coating is 1:(1.2-1.5), and the weight ratio of a component B to the component C in the bottom coating is 1:(1.0-1.5); the component A consists of feldspar, flint clay, kaolin, mullite, iolite, zirconium dioxide, zeolite, nano aluminum oxide, mica and zircon sand; the component B consists of nano titanium dioxide, conventional titanium dioxide, nano silicon dioxide, conventional silicon dioxide and nano aluminum oxide; and the component C consists of aluminum dihydrogen phosphate. The high-temperature-resistant energy-saving nano coating has long-term stable high emissivity, is compact in coating layer, has high high-temperature anti-powdering performance, and is long in service life, convenient to industrialize, and good in energy-saving effect.

Description

technical field [0001] The invention relates to a nano-coating, in particular to a high-temperature resistant and energy-saving nano-coating. Background technique [0002] At present, high-temperature infrared energy-saving coatings at home and abroad can basically be divided into two categories. The first category is silicon carbide-based infrared coatings, such as the Encoat infrared coatings jointly launched by the British Harbert Beven company and European and Australian countries. The second category is infrared coatings based on transition metal oxides (such as chromium oxide, nickel oxide, etc.). For example, the infrared coatings CRC1100 and CRC1500 launched by Japan CRC Company, the radiation powder is composed of cobalt oxide, chromium oxide, nickel oxide, manganese dioxide and so on. Since the problem of high-temperature oxidation of silicon carbide has not been effectively solved, the emissivity has been continuously attenuated, and there is a certain energy-sa...

Claims

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Application Information

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IPC IPC(8): C04B28/34C04B41/89
Inventor 辛湘杰熊珍玉
Owner 中油新星纳米工程技术有限公司
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