Preparation method of microwave dielectric ceramics materials

A technology of microwave dielectric ceramics and ceramic powders, applied in ceramics, inorganic insulators and other directions, can solve the problems of long sintering time, damage to the dielectric properties of the finished product, and high sintering temperature, so as to shorten the sintering time, reduce the production cost and technical difficulty, The effect of reducing the sintering temperature

Active Publication Date: 2013-06-05
ANHUI TATFOOK TECH CO LTD
View PDF2 Cites 21 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This traditional preparation method mainly has the following defects: the powder reaction activity is relatively poor in the high-temperature sintering process, and a high sintering temperature (at least 1580 degrees Celsius; 1580-1680 degrees Celsius) is required, resulting in extremely high production energy consumption. The liquid phase sintering method is used to reduce the sintering temperature, but the degree of reduction is limited (1430-1460 degrees Celsius), and the dielectric properties of the finished product will be damaged to varying degrees; the ceramic powder synthesized by the reaction has a large particle size and a wide particle size distribution, which is difficult to achieve. The sintering is highly densified, and its uniformity can only be guaranteed by prolonging the mixing time, that is, it is difficult to obtain a dielectric ceramic material with stable and excellent microwave dielectric properties
[0005] Therefore, it is necessary to provide a method for preparing microwave dielectric ceramic materials to solve the problems of high sintering temperature, long sintering time and difficulty in achieving sintering densification in the process of preparing microwave dielectric ceramic materials in the prior art

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Preparation method of microwave dielectric ceramics materials
  • Preparation method of microwave dielectric ceramics materials
  • Preparation method of microwave dielectric ceramics materials

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] A kind of preparation method of microwave dielectric ceramic material, its schematic flow chart is as figure 1 shown, including:

[0031] Step S101, mechanically and uniformly mixing the mixed powder of strontium carbonate, aluminum oxide, lanthanum oxide and titanium dioxide to form powder particles.

[0032] In this example, the mixed powder of strontium carbonate, aluminum oxide, lanthanum oxide and titanium dioxide was weighed according to the required mole percentage formula, then placed in a spherical tank for mechanical uniform mixing, and zirconia grinding balls were added as grinding media , adding absolute ethanol or deionized water as an organic solvent, and after forming powder particles, remove the organic solvent for drying treatment, the weight ratio of the mixed powder, grinding media, and organic solvent is 1:3:3 and occupies a ball 60% to 80% of the tank volume, and the mixing time is 6 to 10 hours. Wherein, the mole percentage of strontium carbonate...

Embodiment 2

[0048] A method for preparing a microwave dielectric ceramic material, comprising:

[0049] Step 1. Pre-burn the original lanthanum oxide powder at 800 degrees Celsius for 2 hours before batching, and pre-fire the original titanium dioxide powder at 1280 degrees Celsius for 3 hours to dry; according to the chemical formula 0.68SrTiO 3 -0.32LaAlO 3 Put the mixed powder of strontium carbonate, alumina, lanthanum oxide and titanium dioxide in a spherical tank for mechanical uniform mixing; add zirconia grinding balls as grinding media, add absolute ethanol or deionized water as organic solvent, and form powder After the bulk particles, remove the organic solvent and carry out drying treatment. The ratio of mixed powder, grinding balls and solvent (weight) is 1:3:3 and it accounts for 80% of the volume of the spherical tank. The raw material mixing time is 10 hours.

[0050] In this embodiment, the stoichiometric ratios of strontium carbonate and titanium dioxide are both 0.72 mo...

Embodiment 3

[0059] A method for preparing a microwave dielectric ceramic material, comprising:

[0060] Step 1. Before batching, pre-burn the raw lanthanum oxide powder at 800 degrees Celsius for 2 hours, and pre-fire the raw titanium dioxide powder at 1280 degrees Celsius for 3 hours to dry; according to the chemical formula 0.52SrTiO 3 -0.48LaAlO 3 Put the mixed powder of strontium carbonate, aluminum oxide, lanthanum oxide, and titanium dioxide in a spherical tank for mechanical uniform mixing; add zirconia grinding balls as the grinding medium, add absolute ethanol or deionized water as the organic solvent, and mix the powder, The ratio of the ball to the solvent (by weight) is 1:3:3 and it accounts for 60% of the volume of the spherical tank, and the mixing time of the raw materials is 8 hours.

[0061] In this embodiment, the stoichiometric ratios of strontium carbonate and titanium dioxide are both 0.62 mol%, and the stoichiometric ratios of aluminum oxide and lanthanum oxide are ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
particle sizeaaaaaaaaaa
Login to view more

Abstract

The invention discloses a preparation method of microwave dielectric ceramics materials. The preparation method of the microwave dielectric ceramics materials comprises that the mixed powder of strontium carbonate, alumina, lanthanum oxide and titanium oxide are mechanically and evenly mixed in a spherical tank to form powder particles; and first time high energy ball milling is carried out on the powder particles to mill the powder particles evenly. The powder after the first time high energy ball milling is high-temperature calcined in a closed container to form precursor powder; and a second time high energy ball milling is carried out on the precursor powder to further mill the precursor powder evenly so as to form ceramic powder. The preparation method of the microwave dielectric ceramics materials sinters microwave dielectric ceramics materials with high densified mediation electric constant and a high quality factor by adopting low temperature, sintering temperature can be greatly lowered, sintering time can be greatly shortened, high densification is achieved, and therefore production cost and technical difficulty are reduced.

Description

technical field [0001] The invention relates to the field of ceramic materials, in particular to a preparation method of a microwave dielectric ceramic material. Background technique [0002] Microwave dielectric ceramics refer to ceramic materials with excellent dielectric properties applied in the microwave frequency range of 300MHz to 300GHz and used in microwave frequency circuits as dielectric materials to complete one or more functions. New functional electronic ceramic materials, in the microwave The circuit plays the functions of dielectric isolation, dielectric waveguide and dielectric resonance. [0003] Due to the perovskite structure (Ca,Sr)TiO 3 -LaAlO 3 (x represents the mole percentage) microwave-based dielectric ceramic material has a relatively high dielectric constant (30<ε r <45), close to zero resonant frequency temperature coefficient (τ f ~0) and quite high quality factor (Q×f>30000), which has aroused extensive attention and research in th...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/47C04B35/622H01B3/12
Inventor 赵可沦申风平陈鲁国
Owner ANHUI TATFOOK TECH CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products