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Environmentally-friendly jean crack slurry and crack jean fabric making method

A denim fabric and cracking technology, which is applied in the processing of denim fabric and textile processing, can solve the problems of secondary pollution of water resources, affecting processing, wax is not easy to clean, etc., and achieve the effect of reducing pollution and reducing waste

Inactive Publication Date: 2015-07-15
广州西泺服装有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004]First, the processing temperature of wax treatment is difficult to control, the wax removal process is troublesome, the number of times of water passing is many, and the wax is not easy to remove. According to production statistics, wax is used as a For cracked substrates, take the processing of 25 pairs of jeans as an example, 500L of water needs to be used in the wax removal process, and 5kg of Na2CO3 and 2kg of washing powder must be put in at the same time, and After cleaning, there will still be a small amount of wax remaining on the fabric, which will affect subsequent processing
[0005]Second, the main component of the existing cracked slurry is the potassium salt / calcium salt of arabic acid, and then it is mixed with printing paste, and printing paste is generally used Starch is used as the base material. Due to the hydrophilicity and instability of starch, it is prone to mildew or hydrolysis, resulting in a short shelf life of the slurry (about 3 months); Absorb a large amount of working fluid (including the mixed solution of KMnO4 and H3PO4), which reduces the utilization rate of the working fluid, and even There will be a problem of infiltration at the edge of the crack, resulting in unstable product quality; and, the waste slurry after processing is generally directly landfilled without any treatment, and KMnO4 and H3 are adsorbed PO4 slurry will permeate into groundwater with rainwater after landfill, causing secondary pollution to water resources

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0050] Composition of slurry:

[0051] Composite Portland cement 20 parts

[0052] Ca(OH) 2 10 servings

[0053] CaCO 3 1 serving

[0054] JS waterproofing agent 3 parts (ie water-soluble polymer acrylic copolymer)

[0055] 2 parts water

[0056] Manufacturing method of cracked denim fabric: a. Scrape the adjusted slurry on the fabric evenly with a scraper, and control the thickness of the slurry to 1~2mm; b. Move the fabric into the oven (or drying room) and heat up to 140°C at a rate of 5°C / min. Drying; c. After the slurry is completely dry, the temperature drops to 0~35℃; d. Spray oxidizing reagent (KMnO 4 With H 3 PO 4 The mixed solution with a mass ratio of 50:1) is used for cracking treatment. During the treatment, the oxidant attached to the slurry naturally flows back into the processing container placed under the fabric under the action of gravity; e. Rinse the fabric, The slurry and the remaining oxidant are cleaned by mechanical kneading, and after proces...

Embodiment 2

[0059] Composition of slurry:

[0060] Composite Portland cement 20 parts

[0061] Ca(OH) 2 8 servings

[0062] CaCO 3 1 serving

[0063] HY inorganic aluminum salt waterproofing agent powder 2 parts

[0064] 2 parts water

[0065] Manufacturing method of cracked denim fabric: a. Scrape the adjusted slurry evenly on the fabric with a scraper, and control the thickness of the slurry to 4~5mm; b. Move the fabric into the oven (or drying room) and heat up to 140°C at a rate of 8°C / min. Drying; c. After the slurry is completely dry, the temperature drops to 0~35℃; d. Spray oxidizing reagent (KMnO 4 With H 3 PO 4 The mixed solution with a mass ratio of 45:1) is used for cracking treatment. During the treatment, the oxidant attached to the slurry naturally flows back into the processing container placed under the fabric under the action of gravity; e. Rinse the fabric, The slurry and the remaining oxidant are cleaned by mechanical kneading, and a...

Embodiment 3

[0067] Composition of slurry:

[0068] 15 parts of white cement

[0069] Putty powder 7 parts

[0070] 2 parts of silicone waterproofing agent RQ301

[0071] 1.5 parts of white latex

[0072] Manufacturing method of cracked denim fabric: a. Scrape the adjusted slurry on the fabric evenly with a scraper, and control the thickness of the slurry to 4~5mm; b. Move the fabric into the oven (or drying room) and heat up to 140°C at a rate of 6°C / min. Drying; c. After the slurry is completely dry, the temperature drops to 0~35℃; d. Spray oxidizing reagent (KMnO 4 With H 3 PO 4 The mixed solution with a mass ratio of 50:1) is used for cracking treatment. During the treatment, the oxidant attached to the slurry naturally flows back into the processing container placed under the fabric under the action of gravity; e. Rinse the fabric, The slurry and the remaining oxidant are cleaned by mechanical kneading, and after processing in the subsequent process, a denim fabric with a cracked appearance...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention discloses an environmentally-friendly jean crack slurry and a crack jean fabric making method. A building type material is used in the slurry, and the slurry is sheet in shape after sun crack, can easily shred from a material and does not influence the treatment of a next operation of a jean product. A waterproof agent is also introduced into the crack slurry in the invention, so the working solution adsorbing amount of the slurry in the processing process is reduced to reduce wastes, and an oxidation reagent attached to the slurry naturally returns to a processing container in the processing process to reduce the pollution of the adherence of a large amount of KMnO4 or H3PO4 in the waste slurry to the environment.

Description

technical field [0001] The invention belongs to the field of textile processing, in particular to the field of processing denim fabrics. Background technique [0002] The crack processing of denim fabric is through special processing, so that the surface of denim fabric shows a white pattern consistent with the cracks. Ice cracks are a very typical incomplete beauty that turns decay into magic. Cracked denim fabrics emerged around 2006, and now they have spread to all denim washing centralized processing areas across the country. [0003] The way of crack processing on denim fabrics currently has the following major defects: [0004] First, the processing temperature of wax treatment is difficult to control, the wax removal process is cumbersome, the number of times of watering is too high, and the wax is not easy to remove. According to production statistics, wax is used as the base material for cracks. Taking 25 pairs of jeans as an example, the wax removal The process n...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B28/04
Inventor 林丽霞陈家鹏林丹宇卢文健
Owner 广州西泺服装有限公司
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