Novel method for producing reinforced wood-plastic composite floor

A wood-plastic composite and wood-plastic floor technology is applied in the field of building decoration materials, which can solve the problems of unsatisfactory adhesion and inability to match the use of alumina tri-alumina wear-resistant paper, and achieve high physical and chemical properties, low production cost, and good durability. The effect of corrosion and insulating properties

Inactive Publication Date: 2014-01-08
GUILIN SHUKANG BUILDING MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the method of using this active solvent combined with the hydraulic bonding process disclosed in the application to make textures can obtain clear, realistic and good adhesion texture patterns on the surface of wood-plastic products, but it is used for wear-resistant layers. When making the texture pattern in PE or PP wood-plastic floor, it cannot be matched with the aluminum oxide wear-resistant paper used in the wear-resistant layer, and the adhesion is not ideal.

Method used

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  • Novel method for producing reinforced wood-plastic composite floor
  • Novel method for producing reinforced wood-plastic composite floor

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] Embodiment 1: Production of wood-plastic floor substrate

[0034] 1) Take each component according to the following weight ratio, and set aside:

[0035] 100 parts by weight of wood flour, 45 parts by weight of waste polyethylene, 10 parts by weight of waste polypropylene, 2.5 parts by weight of calcium-zinc composite stabilizer, 15 parts by weight of light calcium carbonate, high-efficiency composite adhesive LEPHF (Kunshan Magison Composite Materials Co., Ltd. Produced by the company) 5 parts by weight, 0.6 parts by weight of stearic acid, 0.8 parts by weight of PE wax, 0.2 parts by weight of antioxidant KY-1010, 0.2 parts by weight of ultraviolet absorber UV-531 (manufactured by Nanjing Hualiming Chemical Co., Ltd.), HD3303 (produced by Kunshan Diying Composite Materials Co., Ltd.) 2 parts by weight, titanate coupling agent NDZ-102 (produced by Nanjing Shuguang Chemical Factory) 2 parts by weight, polyol benzoate 2 parts by weight, chloromethoxy Fatty acid ester (pr...

Embodiment 2

[0039] Embodiment 2: Making reinforced wood-plastic floor

[0040] 1) Making wood-plastic floor substrate:

[0041] With embodiment 1;

[0042]2) Make a decorative layer on the surface of the wood-plastic floor substrate by the hydraulic bonding process:

[0043] a) Purchase water-resistant printing film (select the printing film with specific grain patterns according to the needs), cut it into several pieces slightly larger than the surface area of ​​the wood-plastic floor substrate, and set aside;

[0044] b) Weigh 1 part by weight of methyl isobutyl ketone, 3 parts by weight of cyclohexanone, 1.5 parts by weight of isopropanol, 0.5 parts by weight of ethylene glycol butyl ester, 11 parts by weight of butyl acetate, and 2 parts by weight of ethyl acetate, 30 parts by weight of xylene, 14 parts by weight of banana water, 8 parts by weight of methyl acetate, 3 parts by weight of polyol benzoic acid ester, 2 parts by weight of methyl ethyl ketone, 2 parts by weight of varnish...

Embodiment 3

[0050] Embodiment 3: Making reinforced wood-plastic floor

[0051] 1) Making wood-plastic floor substrate:

[0052] With embodiment 1;

[0053] 2) Make a decorative layer on the surface of the wood-plastic floor substrate by the hydraulic bonding process:

[0054] Repeat embodiment 2, difference is that surface-active solvent is obtained by mixing the raw materials of following weight parts:

[0055] 2.5 parts by weight of methyl isobutyl ketone, 3.5 parts by weight of cyclohexanone, 1 part by weight of isopropanol, 1 part by weight of butyl ethylene glycol, 21 parts by weight of butyl acetate, 1 part by weight of ethyl acetate, 28 parts by weight of xylene Part, 10 parts by weight of banana water, 12 parts by weight of methyl acetate, 18 parts by weight of polyol benzoate, 1 part by weight of butanone, 2.5 parts by weight of varnish (UV varnish);

[0056] 3) Use an adhesive to bond the wear-resistant layer on the surface of the decorative layer:

[0057] Repeat Example 2,...

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Abstract

The invention discloses a novel method for producing a reinforced wood-plastic composite floor. Firstly, a decoration layer is manufactured on the surface of a wood-plastic floor base plate according to a water pressing method and coating technology; then, a wear-resistant layer is applied to the surface of the decoration layer in a sticking or spraying mode through adhesives, and accordingly the reinforced wood-plastic composite floor is manufactured. Surface active solvents used in the water pressing method and coating technology comprise 1-3.5 of methyl isobutyl ketone, 1-3.5 of cyclohexanone, 1-2.5 of isopropanol, 0.5-1.5 of ethanediol butyl ester, 11-21 of butyl acetate, 1-3 of ethyl acetate, 25-30 of xylene, 10-20 of banana oil, 6-15 of methyl acetate, 2-18 of polyol benzoate, 1-4 of butanone and 1-3 of gloss oil. The adhesives comprise 0.5-2.5 of melamine adhesives, 1-3 of urea resin adhesives and 0.2-2 of PE and / or PP glue. The wood-plastic composite floor manufactured according to the method is clear in pattern, lifelike and strong in adhesive force and has good wear resistance, good corrosion resistance, good insulation performance and good fireproofing performance.

Description

technical field [0001] The invention relates to the technical field of building decoration materials, in particular to a method for making reinforced wood-plastic composite flooring. Background technique [0002] Most of the floors currently on the market are composite flooring, solid wood flooring, multi-layer solid wood flooring, laminate flooring, wood-plastic flooring, etc. [0003] Among them, composite flooring, solid wood flooring and multi-layer solid wood flooring have poor water resistance, and are easily deformed, twisted, moth-eaten, or even cracked after being exposed to water, especially solid wood flooring and multi-layer solid wood flooring; and they are not fireproof. [0004] Laminate flooring is made of one or more layers of special paper impregnated with thermosetting amino resin, paved on the surface of artificial substrates such as particle boards and high-density fiberboards, with a balance layer on the back and a wear-resistant layer on the front, and...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): E04F15/10B32B37/12B32B9/04C09J161/24C09J161/28C09J123/06C09J123/12C08L97/02C08L23/06C08L23/12
Inventor 严秀芹陆绍荣罗崇禧黄斌郭栋谢超卢李勤
Owner GUILIN SHUKANG BUILDING MATERIAL
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