Method for producing silkworm chrysalis peptide powder and silkworm chrysalis meal by aqueous biological enzyme method

A biological enzyme method and silkworm chrysalis powder technology, applied in the field of bioengineering, can solve the problems of high price of silkworm chrysalis defatted powder, difficult emulsion breaking, difficult research and development, etc., and achieve good industrial production practical application value and low residual fat content , Remove grease with high efficiency

Active Publication Date: 2014-01-29
ZHEJIANG ESIGMA BIOTECH CO LTD +1
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  • Application Information

AI Technical Summary

Problems solved by technology

However, there are mainly two problems as follows: on the one hand, the price of silkworm chrysalis defatted powder is very high, with an average of 18,000 yuan / ton, and the production cost is high; There will be residues of organic solvents involved, which will also bring huge pressure on production, environmental protection and safety.
[0004] Aqueous bio-enzyme method is an emerging ideal method for hydrolyzing oleaginous protein. It breaks the plant cell wall through enzymatic hydrolysis, releases the oil, retains the biological activity of the oil, and has mild action conditions, simple process route, and energy consumption in the production process. Low, but there are difficulties in research and development, low oil yield, and difficulty in demulsification of the emulsion formed by protein and oil after enzymatic hydrolysis. The research on water-phase biological enzyme method is currently a hot spot in the food industry at home and abroad. So far A variety of oils have been tested, but most of them are limited to plant cells, and no relevant research reports have been found on insect cells with high fat content

Method used

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  • Method for producing silkworm chrysalis peptide powder and silkworm chrysalis meal by aqueous biological enzyme method
  • Method for producing silkworm chrysalis peptide powder and silkworm chrysalis meal by aqueous biological enzyme method
  • Method for producing silkworm chrysalis peptide powder and silkworm chrysalis meal by aqueous biological enzyme method

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Experimental program
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Embodiment 1

[0031] Embodiment 1 pepsin and alkaline protease double enzymolysis silkworm chrysalis powder:

[0032] A method for producing silkworm chrysalis peptide powder and silkworm chrysalis meal by aqueous biological enzyme method, such as figure 1 As shown, the specific method includes the following steps:

[0033] (1) Drying and crushing: Dry the silkworm chrysalis after reeling by blast at 100°C to a moisture content of 12%, and then crush them through a 24-mesh sieve to obtain silkworm chrysalis powder for later use;

[0034] (2) Water-phase enzymatic hydrolysis: Mix silkworm chrysalis powder and water in the reaction tank according to the mass ratio of material and water 1:3, and then carry out enzymatic hydrolysis in two steps: first, add pepsin according to the ratio of 2.0% of the mass of silkworm chrysalis powder, Enzymolyze at 30°C for 2 hours, control the pH value to 2.0 during the whole process of enzymolysis, then add alkaline protease according to the proportion of ...

Embodiment 2

[0044] Embodiment 2 pepsin and alkaline protease double enzymolysis silkworm chrysalis powder:

[0045] A method for producing silkworm chrysalis peptide powder and silkworm chrysalis meal by aqueous biological enzyme method, the specific method comprises the following steps:

[0046] (1) Drying and crushing: Dry the silkworm chrysalis after reeling by blast at 100°C to a moisture content of 12%, and then crush them through a 24-mesh sieve to obtain silkworm chrysalis powder for later use;

[0047] (2) Water-phase enzymatic hydrolysis: Mix silkworm chrysalis powder and water in the reaction tank according to the mass ratio of material and water 1:6, and then carry out enzymatic hydrolysis in two steps: first, add pepsin at a ratio of 1.0% of the mass of silkworm chrysalis powder, Enzymolyze at 40°C for 1 hour, control the pH value to 1.5~2.0 during the whole process of enzymolysis, then add alkaline protease according to the proportion of 1.0% of the mass of silkworm chrysal...

Embodiment 3

[0057] Embodiment 3 Flavor protease and papain double enzymolysis silkworm chrysalis powder:

[0058] A method for producing silkworm chrysalis peptide powder and silkworm chrysalis meal by aqueous biological enzyme method, the specific method comprises the following steps:

[0059] (1) Drying and crushing: Dry the silkworm chrysalis after reeling by blast at 95°C until the water content is 10%, and then crush them through a 20-mesh sieve to obtain silkworm chrysalis powder for later use;

[0060] (2) Water-phase enzymatic hydrolysis: Mix silkworm chrysalis powder and water in the reaction tank according to the mass ratio of material and water 1:6, and then carry out enzymatic hydrolysis in two steps: first, add flavor protease according to the ratio of 1.0% of the mass of silkworm chrysalis powder, Enzymolyze at 53°C for 2 hours, and control the pH value to 6.5~7.0 during the enzymolysis process; then add papain according to the proportion of 1.0% of the mass of silkworm ch...

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Abstract

The invention relates to a method for producing silkworm chrysalis peptide powder and silkworm chrysalis meal by an aqueous biological enzyme method. According to the method, silkworm chrysalises serve as raw materials, an enzymolysis solution is obtained through drying, crushing and carrying out aqueous-phase enzymolysis, a supernatant and residues are obtained through carrying out centrifugation on the enzymolysis solution, the silkworm chrysalis meal is obtained through drying and crushing the residues, and the silkworm chrysalis peptide powder is obtained through carrying out oil-water separation, ultrafiltration-membrane ultrafiltration and desalination on the supernatant and then drying and crushing. The method specifically comprises the following steps of (1) drying and crushing; (2) carrying out aqueous-phase enzymolysis; (3) carrying out centrifugation and oil-water separation; (4) carrying out ultrafiltration-membrane filtration; (5) carrying out desalination; (6) drying and crushing, thereby obtaining the silkworm chrysalis peptide powder. According to the method, the aqueous biological enzyme method is applied to insect cells-silkworm chrysalis cells for the first time; the method has the advantages that the process is simple, safe and environmental-friendly, the cost is low, the quality of the obtained silkworm chrysalis peptide powder and silkworm chrysalis meal is high, and the like; the method disclosed by the invention has the characteristics that the oil and fat removal efficiency is high, the residual fat content of the obtained silkworm chrysalis peptide powder and silkworm chrysalis meal is low, the oligopeptide content of the obtained silkworm chrysalis peptide powder and silkworm chrysalis meal is high, and the like.

Description

technical field [0001] The invention relates to a method for producing silkworm chrysalis peptide powder and silkworm chrysalis meal by an aqueous biological enzyme method, belonging to the technical field of bioengineering. Background technique [0002] my country is a big country with a long history of silkworm rearing, silk reeling and silk making. The annual production of dried silkworm chrysalis in industrial production is about 200,000 tons. With such a huge amount of silkworm chrysalis resources, except for a small part of them are processed for food, most of them are directly baked. Dried and crushed for feed. The oil content of dried silkworm chrysalis is about 28.9~33.1%. The storage period of silkworm chrysalis is very short, and it is easy to cause rancidity or even mildew when stored for a long time. At present, silkworm chrysalis resources after reeling are directly used as feed. On the one hand, a large amount of oil resources are wasted, and it is easy to cau...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C12P21/06C07K1/34C11B1/00C11B1/02A23K1/00
Inventor 陈贵才常艺海侯保兵王丽聂月美王贤玉崔志文丁瑜
Owner ZHEJIANG ESIGMA BIOTECH CO LTD
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