Production technology for medical TA3 sheet materials

A production process and plate technology, applied in the field of TA3 plate production technology, can solve the problems of fluctuation of finished plate performance, strict requirements on external dimensions, thickness tolerance and same plate difference, fluctuation of plate physical and chemical performance indicators, etc. Process reduction effect

Inactive Publication Date: 2014-10-15
LUOYANG SUNRUI TI PRECISION CASTING
View PDF4 Cites 13 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, joint, trauma and spine products are the three mainstream products in the Chinese market in orthopedic implants, among which trauma products account for about 40% of the largest scale. In 2013, the market size of trauma implants in China exceeded 2.5 billion yuan. The proportion of titanium plates used in TA3 metal bone plates in such products is showing an increasing trend year by year; with the increasing precision requirements of national standards for titanium metal bone plates, and medical precision processing equipment has strict requirements on the size and thickness of raw materials. The requirements for tolerance and same-plate difference are strict, so that medical device enterprises have gradually increased the requirements for titanium plate thickness tolerance and same-plate difference. At present, domestic titanium production enterprises in China adopt single-piece rolling method. The tolerance is generally between 0-0.35mm, and the difference between the same plate is controlled between 0-0.2mm. The thickness tolerance of cold-rolled TA3 plates is generally between 0-0.2mm, and the difference between the same plate is controlled between 0-0.15mm, and the single Sheet rolling will lead to large fluctuations in the physical and chemical performance indicators of the same batch of plates; at present, the fluctuations in thickness tolerance, same-plate difference and finished plate performance have greatly increased the difficulty of subsequent processing for medical enterprises; and how to reduce the medical The thickness tolerance and same-plate difference of TA3 plates are the key to the production of medical TA3 plates

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Production technology for medical TA3 sheet materials
  • Production technology for medical TA3 sheet materials
  • Production technology for medical TA3 sheet materials

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0059] The first step, the production of the slab: select zero-grade small particle sponge titanium, use the German ALD vacuum consumable electric arc furnace for three times of melting, after three times of forging and face milling, the flaw detection level reaches A level, and the low-magnification structure is Fuzzy crystal TA3 slab, the nominal size of the slab is 200*1050*5500mm.

[0060] The second step, the coil hot rolling of the slab: put the slab into the walking heating furnace at room temperature, start timing when the temperature reaches 890°C, keep it warm for 300 minutes and then roll it out of the furnace, and pass 10 passes of rolling To 4.2mm, the deformation rate of each pass is as follows: 16%, 29.7%, 38.1%, 41%, 46.5%, 43.4%, 34.6%, 23.5%, 23%, 20%.

[0061] The third step, uncoiling and slitting of the strip: the hot-rolled strip is uncoiled and slit on the 1450mm finishing line. First, cut off the defective strips at the head and tail of the hot-rolled ...

Embodiment 2

[0065] The first step, the production of the slab: select zero-grade small particle sponge titanium, use the German ALD vacuum consumable electric arc furnace for three times of melting, after three times of forging and face milling, the flaw detection level reaches A level, and the low-magnification structure is Fuzzy crystal TA3 slab, the nominal size of the slab is 200*1050*5500mm.

[0066] The second step, the coil hot rolling of the slab: put the slab into the walking heating furnace at room temperature, start timing when the temperature reaches 890°C, keep it warm for 300 minutes and then roll it out of the furnace, and pass 10 passes of rolling To 4.5mm, the deformation rate of each pass is as follows: 16%, 29.7%, 38.1%, 41%, 46.5%, 43.4%, 34.6%, 23.5%, 23%, 15%.

[0067] The third step, the annealing of the coil: in the way of continuous annealing, put the TA3 coil into a 10m long continuous annealing furnace, raise the temperature of the furnace to 750°C, and the unco...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
surface roughnessaaaaaaaaaa
thicknessaaaaaaaaaa
thicknessaaaaaaaaaa
Login to view more

Abstract

The invention relates to a production technology for medical TA3 sheet materials. The technology comprises the following steps: slabs are subjected to production and roll type hot rolling, strip coils are subjected to annealing, shot blasting, acid pickling, cold rolling, degreasing and cutting and splitting, the sheet materials are subjected to annealing and shot blasting, and the TA3 sheet materials are obtained. According to the invention, one-chip production is replaced by a roll type production; for medical TA3 sheet materials of 4.0-6.2 mm, 2-3 heating numbers and semi-finished product processing procedures between firing can be omitted; for TA3 sheet materials of 2.0-4.0 mm, 2-3 heating numbers can be omitted, and 2-3 rolling processes and semi-finished product processing procedures can be omitted, and the total processing procedures can be reduced by more than 30%; 4-6 tons of the TA3 sheet materials can be produced for one batch; the production technology has the advantages of low cost and high efficiency.

Description

【Technical field】 [0001] The invention relates to a production process of TA3 plates, in particular to a production process of medical TA3 plates. 【Background technique】 [0002] It is well known that in recent years, biomedical metal materials have maintained an annual growth rate of 15-20%. Titanium and titanium alloys are close to natural bone due to their high specific strength and elastic modulus, good corrosion resistance, excellent biocompatibility and processing and forming properties, which are increasingly used in the field of orthopedic implants. [0003] At present, joint, trauma and spine products are the three mainstream products in the Chinese market in orthopedic implants, among which trauma products account for about 40% of the largest scale. In 2013, the market size of trauma implants in China exceeded 2.5 billion yuan. The proportion of titanium plates used in TA3 metal bone plates in such products is showing an increasing trend year by year; with the inc...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): C22C14/00C22B9/20C22F1/18
Inventor 王树军刘喜波李洋王非顾新盛王卫超李渤渤
Owner LUOYANG SUNRUI TI PRECISION CASTING
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products