Activated stranded wire welding wire for increasing penetration depth

A technology of stranded welding wire and welding wire, which is applied in welding equipment, welding medium, welding/cutting medium/material, etc., can solve the problems that the wire feeding performance is not as good as that of solid core welding wire, the spatter of solid core welding wire is large, and the cost of flux cored welding wire is high. Achieve the effect of not easy to unfused welding defects, suitable for high current welding, and overcome the large investment in production equipment

Inactive Publication Date: 2014-12-24
SHANDONG UNIV
View PDF8 Cites 7 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] Aiming at the disadvantages of existing flux-cored welding wires such as high cost, inferior wire feeding performance and poor wire feeding stability, as well as the disadvanta

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Activated stranded wire welding wire for increasing penetration depth

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0039] (1) Choose copper-free welding wire sold in 7 stock markets, with a diameter of 0.6mm and a model of ER50-6.

[0040] (2) One strand of solid-core welding wire is used as the central wire, and the rest of the welding wire is used as the peripheral wire, and the existing stranding machine is used to twist into a multi-strand wire blank.

[0041] (3) The active agent is prepared according to the following mass percentage, 55% SiO 2 , 15%TiO 2 , 10%Cr 2 o 3 , 6% NaF, 10% LiF, 3% potassium fluozirconate, 0.5% sodium stearate, 0.5% yttrium oxide.

[0042] Mix the above components in a conventional powder mixer for 15 minutes according to the formula, grind the mixed powder with a ball mill, and pass through a 460-mesh sieve (with a diameter not exceeding 0.03mm) to obtain the active agent powder.

[0043] (4) the multi-strand wire welding wire blank that step (2) is made carries out boronization treatment according to existing conventional technology, and its surface adh...

Embodiment 2

[0049] (1) Select the copper-plated welding wire sold in 7 stock markets, with a diameter of 1.2mm and a grade of H10Mn2.

[0050] (2) One strand of solid-core welding wire is used as the central wire, and the rest of the welding wire is used as the peripheral wire, and the existing stranding machine is used to twist into a multi-strand wire blank.

[0051] (3) The active agent is prepared according to the following mass percentage, 60% SiO 2 , 10%TiO 2 , 10%Cr 2 o 3 , 5% NaF, 6% LiF, 8% potassium fluozirconate, 0.5% sodium stearate, 0.5% yttrium oxide.

[0052] Mix the above components in a conventional powder mixer for 12 minutes according to the formula, grind the mixed powder with a ball mill, and pass through a 460-mesh sieve (with a diameter not exceeding 0.03mm) to obtain the active agent powder.

[0053] (4) Carry out boronization treatment to the multi-strand wire welding wire blank made in step (2) according to the existing process, so that its surface is adhered...

Embodiment 3

[0059] (1) Select 7 strands of welding steel wire with a diameter of 4.0 mm and a brand name of H08A that have been cleaned of oil and rust on the surface.

[0060] (2) One strand of solid-core welding wire is used as the central wire, and the rest of the welding wire is used as the peripheral wire, and the existing stranding machine is used to twist into a multi-strand wire blank.

[0061] (3) The active agent is prepared according to the following mass percentage, 50% SiO 2 , 20%TiO 2 , 15%Cr 2 o 3 , 11% LiF, 2% potassium fluozirconate, 1.0% sodium stearate, 1.0% yttrium oxide.

[0062] Mix the above components in a conventional powder mixer for 12 minutes according to the formula, grind the mixed powder with a mortar until it passes through a 460-mesh sieve (with a diameter not exceeding 0.03mm), and obtain the active agent powder.

[0063] (4) Carry out boronization treatment to the multi-strand wire welding wire blank made in step (2) according to the existing process...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
Thicknessaaaaaaaaaa
Diameteraaaaaaaaaa
Diameteraaaaaaaaaa
Login to view more

Abstract

The invention discloses an activated stranded wire welding wire for increasing the penetration depth. The activated stranded wire welding wire is composed of an integrally-stranded multi-strand solid welding wire body, and an active agent with which the gaps of the stranded welding wire body are filled through extrusion. The cross section of the welding wire body is circular, and the diameter of the welding wire body ranges from 1.5 mm to 12.0 mm. The integrally-stranded multi-strand solid welding wire body is formed by stranding the solid welding wire in the middle axis, namely, the central wire, and 4 to 12 strands of solid welding wires around the central wire, namely, the peripheral wires. The active agent is composed of, by mass, 50% to 60% of SiO2, 10% to 20% of TiO2, 10% to 20% of Cr2O3, 0% to 12% of NaF, 0% to 11% of LiF, 0% to 8% of potassium fluozirconate, 0.1% to 1.0% of sodium stearate and 0.1% to 1% of yttrium oxide. The welding wire is large in welding penetration depth, an electric arc is stable, a weld joint is well formed, and the welding wire can have any length, is suitable for continuous automatic welding and can be used for electric arc welding, submerged-arc welding and electroslag welding of gas protection.

Description

technical field [0001] The invention relates to a welding material, in particular to an active strand welding wire capable of increasing penetration during welding. Background technique [0002] With the rapid development of industrial technology, large-scale and highly parameterized welded structures are increasing, and these welded structures require a large number of medium and thick plates to be manufactured. Submerged arc welding and gas shielded welding are the main processes for welding medium and thick plates at present. Increasing the welding penetration can not only reduce the size of the groove, reduce the amount of filler metal, and improve welding production efficiency, but also reduce the probability of defects such as lack of fusion and improve the safety of the welded structure. [0003] The welding wire used in submerged arc welding and gas shielded welding includes two types: solid welding wire and flux cored welding wire. At present, the diameters of com...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): B23K35/36B23K35/40B23K35/08
CPCB23K35/0283B23K35/3607B23K35/40
Inventor 孙俊生王洪权孙洪根耿韶宁
Owner SHANDONG UNIV
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products