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Process for preparing WC hard alloy coating through laser cladding of hot rolling bar apron board roller way

A technology of laser cladding and process method, applied in the direction of metal material coating process, coating, etc., can solve the problems of steel surface quality, insufficient high temperature wear resistance, difficult quality management, etc., to achieve high wettability, excellent art The effect of thermal wear resistance

Active Publication Date: 2014-12-31
SHENYANG DALU LASER COMPLETE EQUIP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Therefore, the lack of high temperature wear resistance of the roller table during the work process leads to wear grooves as deep as 6-8 mm on the surface. Especially when changing the specifications of the rolled material, the wear groove will cause serious quality problems on the steel surface, and the manual on-line Grinding the roller table will bring difficulties in quality management
[0003] The traditional manufacturing methods of apron rollers include high-alloy integral casting or forging, surface arc surfacing, spraying, carburizing (nitrogen) and other technological methods. It is difficult to meet the quality requirements of apron rollers through online production and use.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] The process of preparing WC hard coating by laser cladding of hot-rolled bar and wire skirt plate roller table includes the following processes.

[0035] 1. Preparation of WC cemented carbide laser cladding material.

[0036] A. Nickel-based alloy is the chemical composition of the bonding phase.

[0037] Carbon 0.45% Silicon 3.9% Boron 2.3% Chromium 8.9% Iron 2.6% The rest is nickel.

[0038] B. Characteristics of tungsten carbide.

[0039] Spherical cast tungsten carbide, the composition is 4.5% carbon and the balance is tungsten.

[0040] C. Powder ratio.

[0041] Spherical cast tungsten carbide is 50% by weight; nickel-based alloy is 50% by weight as the bonding phase.

[0042] Prepare on an electronic balance according to the above-mentioned materials and proportions, and mix in a special mixer for more than 4 hours.

[0043] 2. Working layer machining and surface cleaning.

[0044] The purpose of machining is to reserve the thickness of the working layer req...

Embodiment 2

[0057] The process of preparing WC hard coating by laser cladding of hot-rolled bar and wire skirt plate roller table includes the following processes.

[0058] 1. Preparation of WC cemented carbide laser cladding material.

[0059] A. Nickel-based alloy is the chemical composition of the bonding phase.

[0060] Carbon 0.45% Silicon 3.9% Boron 2.3% Chromium 8.9% Iron 2.6% The rest is nickel.

[0061] B. Characteristics of tungsten carbide.

[0062] Spherical cast tungsten carbide, the composition is 4.5% carbon and the balance is tungsten.

[0063] C. Powder ratio.

[0064] The weight percentage of spherical cast tungsten carbide is 60%; the weight percentage of nickel-based alloy is 40% as the bonding phase.

[0065] Prepare on an electronic balance according to the above-mentioned materials and proportioning range, and mix in a special mixer for more than 4 hours.

[0066] 2. Working layer machining and surface cleaning.

[0067] The purpose of machining is to reserve ...

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PUM

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Abstract

The invention relates to a process for preparing a WC hard alloy coating through laser cladding of a hot rolling bar apron board roller way, which is characterized in that weight percentage of spherical casting tungsten carbide is 40-60%, a nickel-based alloy is a bonding phase with weight percentage of 60-40%. The process comprises the following steps: preparing and mixing, machining an operational layer and cleaning the surface, removing oil stain by a solvent or a cleaning compound, removing a rust layer by polishing or sandblasting; performing laser cladding treatment, selecting the bonding phase and the spherical casting tungsten carbide powder with appropriate proportion, adjusting powder feeding rate of an automatic powder feeding apparatus for satisfying the powder feeding rate required by the coat layer thickness; and employing diamond or cubic boron nitride for grinding and processing the cemented carbide coating through laser cladding to the required size. On the hot rolling bar apron board roller way with a common stainless steel material, the WC hard alloy coating with thermal wear resistance is formed on a matrix through laser cladding, service life of the hot rolling bar apron board roller way can be increased, and the laser manufacture of the hot rolling bar apron board roller way can be realized.

Description

technical field [0001] The invention relates to a method for repairing metallurgical equipment parts by using laser cladding technology, in particular to a process method for preparing WC hard composite coating by laser cladding of hot-rolled bar skirt plate roller table, belonging to the technical field of laser cladding. technical background [0002] In the bar rolling production line, the horizontal and inclined layouts are used in conjunction with the skirt plate, and the roller table that directly transports the bar rolled from the last stand to the cooling bed is called the skirt plate roller table. After the red-hot rolling stock passes through, furrows will be formed on the surface of the roller table; at the same time, the peeling of the oxide scale will cause abrasive wear to the roller table, forming micro-cutting on the surface. Therefore, the lack of high-temperature wear resistance of the roller table during the working process leads to the appearance of wear g...

Claims

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Application Information

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IPC IPC(8): C23C24/10C22C29/08
Inventor 赵越陈海涛张威
Owner SHENYANG DALU LASER COMPLETE EQUIP
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