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Cast iron evaporative pattern coating and preparation method thereof

A technology of lost foam and coating, which is applied to casting molding equipment, coatings, casting molds, etc. It can solve the problems of poor thermal performance and air permeability, poor peeling performance, and poor coating performance, and achieve good thermal performance and air permeability. , good coating performance, smooth surface of castings

Active Publication Date: 2015-02-18
襄阳聚力新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The lost foam coatings of the prior art, on the one hand, have poor thermal performance and gas permeability, and poor high temperature stability, which leads to defects on the surface of castings, poor coating performance, easy to produce flow marks, drop marks, and poor peeling performance , that is, the coating shell is not easy to peel off from the casting surface after pouring; on the other hand, secondary preparation is required when using, that is, some materials are mixed first, and after adding water, other materials need to be added to stir again, which increases the unstable factors in the production process. and longer stirring time

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] The cast iron lost foam coating of this embodiment includes the following components in parts by weight: 100 parts of refractory aggregate, 2 to 4 parts of suspending agent, 1.2 to 1.6 parts of binder, 0.4 to 1 part of thickener, and 0.5 parts of sintering agent. ~1.2 parts, 0.2~0.6 parts of preservatives, 0.2~0.5 parts of defoamers, wherein, the refractory aggregate is one or more of quartz powder, bauxite powder, kaolin, brown corundum, and the suspending agent is concave-convex Clay clay, the binder is one or both of polyvinyl alcohol (PVA) and modified starch, the thickener is one or both of sodium carboxymethylcellulose and xanthan gum, The sintering agent is sodium tripolyphosphate. For the present invention, the attapulgite mainly acts as a suspending agent and simultaneously as a sintering agent. The melting point of the attapulgite is at 1200-1300° C., and it is easy to form a liquid phase in the sintering process. Its combination mainly functions as a sinterin...

Embodiment 2

[0032] The cast iron lost foam coating of the present embodiment comprises the following components in parts by weight: 65-70 parts of quartz powder, 30-35 parts of alumina powder, 2-3 parts of attapulgite, 0.8-1 part of polyvinyl alcohol, three Sodium polyphosphate 0.5-1 part, modified starch 0.4-0.6 part, carboxymethyl cellulose sodium 0.4-0.8 part, sodium benzoate 0.3-0.6 part, defoamer 0.3-0.5 part, xanthan gum 0.1-0.2 part.

Embodiment 3

[0034] The cast iron lost foam coating of the present embodiment comprises the following components in parts by weight: 70 parts of quartz powder, 30 parts of alumina powder, 3 parts of attapulgite, 1 part of polyvinyl alcohol, 1 part of sodium tripolyphosphate, modified starch 0.4 parts, 0.4 parts of sodium carboxymethyl cellulose, 0.3 parts of sodium benzoate, 0.3 parts of antifoaming agent, 0.2 parts of xanthan gum.

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PUM

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Abstract

The invention relates to the technical field of evaporative pattern coatings, and in particular relates to a cast iron evaporative pattern coating and a preparation method thereof. The cast iron evaporative pattern coating comprises the following components in parts by weight: 100 parts of refractory aggregate, 2-4 parts of a suspending agent, 1.2-1.6 parts of an adhesive, 0.4-1 part of a thickening agent, 0.5-1.2 parts of a sintering agent, 0.2-0.6 part of an antioxidant and 0.2-0.5 part of an anti-foaming agent, wherein the thickening agent is one or two of sodium carboxymethyl cellulose and xanthan gum; the sintering agent is sodium tripolyphosphate. The coating is good in coating property, a coated layer is free of flow marks or drain marks and good in thermal property and air permeability and is not infiltrated with a molten metal liquid; a cast piece is smooth in surface and free of sand adhesion defect. The preparation method comprises the following steps: uniformly mixing the powder-like components, pouring water into a stirring bucket, pouring the mixed components into the stirring bucket, and stirring for 30-40 minutes by using a stirring machine, wherein the weight of the water accounts for 80% that of the coating. The coating does not need to be prepared for a second time when be used, thus being convenient to use.

Description

technical field [0001] The invention relates to the technical field of lost foam coatings, in particular to a cast iron lost foam coating and a preparation method thereof. Background technique [0002] Lost foam coating is an indispensable auxiliary material for lost foam casting to obtain high-quality castings with a smooth surface. If there are problems in the performance, preparation and drying of the coating, the quality of the casting will be unstable and the rejection rate will increase. The use performance of coatings for lost foam casting is mainly thermal performance and air permeability. Thermal performance mainly refers to good thermal conductivity and low thermal expansion coefficient, so as to prevent sand sticking and slag inclusion on the surface of castings during pouring, while air permeability directly controls The escaping speed of foam melting and decomposition products determines the flow speed of liquid metal, which in turn determines whether defects su...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C3/00B22C9/04
CPCB22C3/00B22C9/04
Inventor 付卫东
Owner 襄阳聚力新材料科技有限公司
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