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High toughness ceramic material for cutting tools and preparation method thereof

A technology for cutting tools and ceramic materials, applied in the field of ceramic materials for high-toughness cutting tools and their preparation, can solve the problems of limited wear resistance, waste of molybdenum, nickel, poor thermal shock resistance, etc., and achieves low cost and increased wear resistance. , the effect of increasing toughness

Inactive Publication Date: 2015-03-11
HEFEI DONGLU MACHINERY MFG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0002] With the development of high technology, the mechanical processing industry has put forward more stringent and demanding requirements for tool materials. Now it is necessary to process materials with higher hardness, higher cutting efficiency, and higher machining accuracy. This requires higher For the performance of cutting tools, the hardness of traditional high-speed steel and other cutting materials is not enough, and the scarce resources such as molybdenum and nickel are wasted, so ceramic cutting tools came into being
Ceramic cutting tools have the characteristics of high hardness, high density, high temperature resistance, anti-magnetization, anti-oxidation, strong corrosion resistance, good chemical stability, and high wear resistance, but they are still fragile, poor heat dissipation, and poor thermal shock resistance. , limited anti-wear performance and other shortcomings need to be improved, and at the same time need to continuously reduce production costs to achieve the maximum benefit of the enterprise and promote scientific and technological progress

Method used

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Embodiment Construction

[0014] A ceramic material for high-toughness cutting tools, made of the following raw materials in parts by weight (kg): glycerol 2.5, diethylene glycol 5.5, silicon nitride 23, Y2O3 4, spodumene 20, eucryptite 8 , lithium carbonate 4, rhodium trioxide 0.6, ZrO2 35, zinc phosphate 1.5, mullite 55, appropriate amount of deionized water, appropriate amount of ethanol, polyethylene glycol 1.8, wear-resistant additive 3.5;

[0015] The wear-resistant additive is made of the following raw materials in parts by weight (kg): silicon nitride 1.2, aluminum nitride 1.2, titanium nitride 1.2, carbon nitride 0.6, zirconia 1.5, diamond powder 1.5, hafnium oxide 0.3, Silane coupling agent kh-550 1.5, silver nitride 0.8, silicon carbide 1.5, polyacrylate 0.5, ethanol 7, water 9; the preparation method is: add ethanol, polyacrylate, silane coupling agent kh-550 into water, Stir evenly, then add zirconia and silicon carbide, heat to 75°C, stir and react for 25 minutes, then add other remaining...

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Abstract

The invention relates to a high toughness ceramic material for cutting tools. The high toughness ceramic material is prepared from the following raw materials by weight part: 2-3 of glycerol, 5-6 of diethylene glycol, 20-25 of silicon nitride, 3-5 of Y2O3, 18-22 of spodumene, 7-9 of eucryptite, 3-5 of lithium carbonate, 0.5-0.7 of rhodium oxide, 34-37 of ZrO2, 1-2 of zinc phosphate, 50-58 of mullite, a proper amount of deionized water, a proper amount of ethanol, 1.7-2 of polyethylene glycol, and 3-4 of a wear-resistant additive. The ceramic provided by the invention is added with rhodium oxide, so that the ceramic has increased toughness, is easy to shape and is not easy to break. By adding zinc phosphate and mullite, the wear resistance of the ceramic is increased, the ceramic can be suitable for making cutting tools, and the cost is low. By using the wear-resistant additive involved in the invention, surface smoothness, wear resistance and heat resistance of the ceramic can be increased.

Description

technical field [0001] The invention relates to the field of ceramic tool materials, in particular to a ceramic material for high-toughness cutting tools and a preparation method thereof. Background technique [0002] With the development of high technology, the mechanical processing industry has put forward more stringent and demanding requirements for tool materials. Now it is necessary to process materials with higher hardness, higher cutting efficiency, and higher machining accuracy. This requires higher For the performance of cutting tools, traditional cutting materials such as high-speed steel are not hard enough, and scarce resources such as molybdenum and nickel are wasted, so ceramic cutting tools came into being. Ceramic cutting tools have the characteristics of high hardness, high density, high temperature resistance, anti-magnetization, anti-oxidation, strong corrosion resistance, good chemical stability, and high wear resistance, but they are still fragile, ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/185C04B35/622
Inventor 席少非
Owner HEFEI DONGLU MACHINERY MFG
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