Vacuum decoration coating technique of high polymer material product

A technology of polymer materials and products, applied in the field of vacuum decorative coating of polymer electromechanical products, can solve the problems of poor metal texture, poor film-forming performance, easy to yellow color, etc., to improve ion density and ion energy, improve grade and added value, the effect of reducing the emission of large particles

Active Publication Date: 2015-06-10
WENZHOU UNIVERSITY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

Vacuum ion plating cannot be directly coated on the surface of polymer materials. The surface coating of traditional polymer products generally adopts the method of electroplating. Electroplating has high requirements on the conductivity of materials, and general polymer materials are insulating. Therefore, it is necessary to do a lot of modification to the polymer material and implant conductive particles, otherwise the film-forming performance is poor, and the gloss and appearance are not good
The more advanced process is to make a primer first, then evaporate aluminum, and then cover the top coat. The process is complicated and the effect is poor. It is difficult to achieve the fullness and gloss of the electroplating. At the same time, the color is easy to yellow and the metal texture is poor.
[0003] The important thing is that the "three wastes" of traditional electroplating surface treatment are seriously polluted, especially electroplating wastewater is a high-concentration refractory toxic and harmful wastewater containing hydrochloric acid, sulfuric acid, heavy metals and other substances, resulting in a large amount of heavy metal precipitation and extremely serious pollution
In order to treat electroplating wastewater, it needs to invest more money, forming a vicious circle

Method used

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  • Vacuum decoration coating technique of high polymer material product

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Embodiment

[0027] Such as figure 1 The processing procedure of the polymer material product shown is:

[0028] Hang the product and perform ultrasonic cleaning, mainly including degreasing, degreasing, deionization, drying and other processes. After the product is cleaned, it is to be coated. The cleaned polymer electromechanical products are sent into the coating vacuum chamber and vacuumed. At the same time, preheat to 120 degrees, and when the vacuum degree reaches 7*10e-3, enter the working gas between 0.3Pa and argon or nitrogen, and turn on the ion source to activate and modify the surface of the product. The processing time is 6 minutes. , to improve the state of the product surface, to be coated. The ion source is not turned off, the working gas argon pressure is adjusted to 0.5Pa, the high-power magnetron sputtering target Cr target is turned on, and the ion source is assisted to deposit Cr as the bottom layer. The coating time is 60 minutes. After 20 minutes of coating time...

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Abstract

The invention discloses a vacuum decoration coating technique of a high polymer material product, which comprises the following steps: product surface cleaning, product surface plasma activation, Cr layer plating by high-power magnetron sputtering, fine arc ion plating of functional layer, and high-power magnetron sputtering of protective layer. The film prepared by the technique mainly comprises a Cr base layer, an ion plating functional layer and an oxide protective layer. The technique is used for substituting electroplating treatment, avoids the pollution of three wastes, enhances the added value of the high polymer product, and can provide more colors and appearances.

Description

technical field [0001] The invention relates to a material surface treatment process, in particular to a vacuum decorative coating process for polymer electromechanical products. Background technique [0002] At present, a large number of electromechanical products and their supporting materials are made of polymer materials. Polymer materials are materials composed of compounds with relatively high molecular weights, including rubber, plastics, fibers, coatings, adhesives and polymer-based composites. materials etc. Vacuum ion plating cannot be directly coated on the surface of polymer materials. The surface coating of traditional polymer products generally adopts the method of electroplating. Electroplating has high requirements on the conductivity of materials, and general polymer materials are insulating. Therefore, it is necessary to do a lot of modification to the polymer material and implant conductive particles, otherwise the film-forming performance is poor, and th...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C14/20C23C14/06C23C14/35
Inventor 王向红
Owner WENZHOU UNIVERSITY
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