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55results about How to "High ion energy" patented technology

PVD chromium based ceramic composite coating piston ring and method for producing the same

The invention discloses a PVD chromium base ceramic composite coating piston ring and a preparation method thereof, and the piston ring is manufactured by plating a chromium base ceramic composite coating on a basal body of the piston ring which is treated by nitriding by adopting high power electric arc discharge method; the chromium base ceramic composite coating is composed of a bonding layer, a main wearing layer and an anti-attrition layer, wherein, the bonding layer is binded with the basal body of the piston ring in a metallurgical way, the main wearing layer is arranged on the bonding layer, and the anti-attrition layer is positioned on the surface of the main wearing layer; the bonding layer is Cr, the main wearing layer is a Cr/CrN multilayer coating formed by the Cr and the CrN which are alternately arranged, and the anti-attrition layer is a Cr/Cr2O3 multilayer coating formed by the Cr and the Cr2O3 that are alternately arranged. The coating structure has reasonable design, and the manufactured coating has good cementing property, high hardness and good lubricating property. Furthermore, the method used for manufacturing the piston ring has no pollution in the preparation process, and overcomes the serious problem of environmental pollution of the conventional electrodeposited chromium; as the manufactured coating has better abrasion resistant and corrosion resistant performance compared with the electrodeposited chromium, the service life of the piston ring is greatly prolonged.
Owner:WUHAN UNIV

Aluminum/aluminum oxide/Ni-base superalloy composite coating for titanium-aluminum alloy and preparation method thereof

The invention relates to the coating technique, in particular to an Al/Al2O3/MCrAlY composite coating used in Ti-Al alloy and a preparation method thereof, which aims at improving the high-temperature oxidation resistance of the Ti-Al alloy, guaranteeing the serviceability of the Ti-Al alloy in the high-temperature environment and solving the problem of non-matching between the MCrAlY coating and the Ti-Al alloy and is used for the high-temperature protection of the Ti-Al alloy. The composite coating comprises an Al/Al2O3 diffusion impervious layer and an MCrAlY alloy protective coating which are deposited on a substrate of the alloy in sequence; the thickness ratio among an Al film, an Al2O3 film and the MCrAlY protective coating is (1 to 5): (1 to 5): (20 to 50); in the MCrAlY alloy, M indicates Ni, Co or Ni plus Co. The arc ion plating technique is adopted to deposit the Al/Al2O3 diffusion impervious layer and then the MCrAlY coating on the substrate of the alloy. The composite coating of the invention has good high-temperature oxidation resistance as well as good bonding strength and high-temperature stability and can provide good high-temperature protection to the Ti-Al alloy.
Owner:INST OF METAL RESEARCH - CHINESE ACAD OF SCI

PVD chromium based ceramic composite coating piston ring and method for producing the same

The invention discloses a PVD chromium base ceramic composite coating piston ring and a preparation method thereof, and the piston ring is manufactured by plating a chromium base ceramic composite coating on a basal body of the piston ring which is treated by nitriding by adopting high power electric arc discharge method; the chromium base ceramic composite coating is composed of a bonding layer,a main wearing layer and an anti-attrition layer, wherein, the bonding layer is binded with the basal body of the piston ring in a metallurgical way, the main wearing layer is arranged on the bondinglayer, and the anti-attrition layer is positioned on the surface of the main wearing layer; the bonding layer is Cr, the main wearing layer is a Cr / CrN multilayer coating formed by the Cr and the CrNwhich are alternately arranged, and the anti-attrition layer is a Cr / Cr2O3 multilayer coating formed by the Cr and the Cr2O3 that are alternately arranged. The coating structure has reasonable design,and the manufactured coating has good cementing property, high hardness and good lubricating property. Furthermore, the method used for manufacturing the piston ring has no pollution in the preparation process, and overcomes the serious problem of environmental pollution of the conventional electrodeposited chromium; as the manufactured coating has better abrasion resistant and corrosion resistant performance compared with the electrodeposited chromium, the service life of the piston ring is greatly prolonged.
Owner:WUHAN UNIV

High-temperature-oxidation-resistant aluminum-chromium-silicon-nitride and alumina multilayer composite coating and preparing method thereof

ActiveCN110643951AImprove bindingAvoid the problem of low high temperature oxidation resistanceVacuum evaporation coatingSputtering coatingEtchingHigh entropy alloys
The invention discloses a high-temperature-oxidation-resistant aluminum-chromium silicon nitride and alumina multilayer composite coating which is a whole formed by sub-layers including a CrAlTiZrY high-entropy alloy bonding layer, an alpha-Cr2O3 oxide template layer, an alpha-Al2O3 oxide core layer and an AlCrSiN nitride surface layer which are arranged from inside to outside. The total thicknessof the coating is 1 micron to 3 microns. A preparation method of the coating comprises the steps that after a substrate is heated and is subjected to ion etching, the CrAlTiZrY layer is firstly deposited on the substrate by using an arc evaporation plating process; and then a cathode arc ion plating process is used, and then the alpha-Cr2O3 layer, the alpha-Al2O3 layer and the AlCrSiN layer are sequentially deposited. Due to the anti-oxidation synergistic effect of all sub-coatings, the high-temperature oxidation resistance of the aluminum-chromium-silicon-nitride and alumina multilayer composite coating is further improved, the abrasion resistance of the coating is good, the preparation process is simple, implementation is easy, and the coating is suitable for industrialized production and application.
Owner:SICHUAN UNIV

CrAlN thermal insulation coating for aluminum alloy piston combustor surface and preparation method thereof

The invention discloses a CrAlN thermal insulation coating for an aluminum alloy piston combustor surface and a preparation method thereof. The CrAlN thermal insulation coating comprises a transitionlayer and a thermal insulation layer from the inside out in order, the transition layer is a CrAl coating, and the thermal insulation layer is a CrAlN coating. The method adopts filtered cathodic vacuum arc technique, takes a CrAl alloy target material (Cr, Al metal target) as the cathode, performs deposition of the CrAl coating on the aluminum alloy surface to form a transition layer, then uses nitrogen as the working gas, and coats the transition layer surface with the CrAlN coating evenly to form the thermal insulation layer. The CrAlN thermal insulation coating provided by the invention not only solves the problem of poor binding force and bearing ability caused by large difference of basic physical properties between the CrAlN coating and the aluminum alloy substrate material, also the coating is uniform and compact, has good film-substrate combination state and hardness up to 40GPa, and shows good high temperature thermal insulation properties and thermal shock resistance in piston thermal load test. The CrAlN thermal insulation coating provided by the invention significantly improves the performance reliability and service life of the aluminum alloy piston, and can meet thehigh power and low emission development requirements of modern engines.
Owner:XIANGTAN UNIV

A multi-layer composite coating of aluminum chromium silicon nitrogen and aluminum oxide resistant to high temperature oxidation and preparation method thereof

ActiveCN110643951BImprove bindingAvoid the problem of low high temperature oxidation resistanceVacuum evaporation coatingSputtering coatingHigh entropy alloysOxidation resistant
The aluminum-chromium-silicon-nitrogen and aluminum oxide multilayer composite coating anti-high temperature oxidation announced by the present invention is composed of CrAlTiZrY high-entropy alloy bonding layer, α-Cr 2 o 3 Oxide template layer, α‑Al 2 o 3 A whole composed of four sub-layers, the oxide core layer and the AlCrSiN nitride surface layer, the order of these four sub-layers is from the inside to the outside, and the total thickness of the coating is 1-3 μm. The preparation method is as follows: after heating and ion etching the substrate, first deposit a CrAlTiZrY layer on the substrate by using an arc evaporation plating process; then, use a cathodic arc ion plating process, and then continue to sequentially deposit α-Cr 2 o 3 layer, α‑Al 2 o 3 layer and AlCrSiN layer. Due to the anti-oxidation synergy of each sub-coating, the high-temperature oxidation resistance of the aluminum-chromium-silicon-nitride and alumina multilayer composite coating is further improved, and the coating has good wear resistance, simple preparation process, easy implementation, and is suitable for industrialization production and application.
Owner:SICHUAN UNIV
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