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Method for directly generating black corrosion-resistant micro-arc oxidation film layer on steel surface

A technology of micro-arc oxidation on the surface of steel, which is applied to the new process of preparing ceramic coatings on the surface of steel materials. The field of black wear-resistant and corrosion-resistant micro-arc oxidation film is directly generated on the surface of steel, which can solve the problem of easy rust and wear, and long development cycle , poor effect and other problems, to achieve the effect of stable and reliable process, expanded application range and convenient operation

Inactive Publication Date: 2015-08-12
JIANGSU UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Due to its high strength, high toughness, easy processing, and low cost, steel materials have become the most widely used metal materials in industry, but they are prone to rust and wear; the selection of special high-quality corrosion-resistant and wear-resistant steel can effectively solve the problem of corrosion and wear. wear problem, but the development cycle is often longer; surface strengthening treatment of steel materials, especially surface ceramicization can effectively improve its wear resistance and corrosion resistance
[0003] Micro-arc oxidation technology, also known as plasma electrolytic oxidation, as a surface treatment technology developed in recent years, has achieved great success in the modification of material surfaces, especially metal surfaces, and has become a hot spot in the field of material research, especially in the field of The so-called valve metals and their alloys have been applied in surface treatment, especially Al, Mg, Ti and their alloys, which have greatly improved the performance of the above metals; at the same time, due to the needs of applications, various colored ceramic films have also been developed. A hotspot of micro-arc oxidation technology for ceramic film formation with a certain color, among which, black has become the focus due to its wide adaptability, such as black micro-arc oxidation ceramic film of aluminum alloy; but the traditional black ceramic film electrolyte system Often contain toxic elements or environmentally harmful elements such as chromium, etc.
[0004] However, the application of micro-arc oxidation technology on the surface of steel materials has been ineffective. For a long time, the industry has always believed that this technology cannot be directly applied to the surface of steel materials. In the research on the material surface, there have been methods such as hot-dip aluminum plating on the surface of steel, thermal spraying aluminum, etc., and then performing micro-arc oxidation, but these indirect methods complicate the process; some studies such as Chinese patent CN1737211A have proposed a specific The method of micro-arc oxidation on the surface of stainless steel, and this method is directly used in the manufacture of stainless steel non-stick pans (see Chinese patent CN1919118A), which improves the protective performance and application fields of stainless steel; Chinese patent CN1721578A proposes ordinary carbon under alkaline conditions Steel micro-arc oxidation method, the electrolyte system includes phosphate, carbonate, sulfate or silicate system, etc.
[0005] At present, there is no special report on the research and discussion on the color of micro-arc oxidation ceramic film on steel surface. This is because the direct micro-arc oxidation process on steel surface is difficult, and on the other hand, it is due to the environment-friendly black micro-arc oxidation film and The realization of its electrolyte formula and process is also relatively difficult. Therefore, it has not been reported to directly generate a black, wear-resistant and corrosion-resistant ceramic film.

Method used

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  • Method for directly generating black corrosion-resistant micro-arc oxidation film layer on steel surface

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] 1. The surface of Q235 carbon steel products is mechanically polished, and then degreased and decontaminated.

[0027] 2. Configure the electrolyte as follows: sodium aluminate 6-20g / l, sodium dihydrogen phosphate 2-5 g / l, sodium silicate 3-20 g / l, sodium vanadate 6-10 g / l, sodium sulfate 0.5-2g / l.

[0028] 3. Put Q235 carbon steel in the solution as an anode for micro-arc oxidation treatment, voltage 400-600v, current density 10-20A / dm 2 , process for 15-30 minutes.

[0029] 4. The product with the oxide film formed on the surface is washed and dried.

[0030] Characterization and testing of steel specimens with coatings such as figure 1 As shown in Figure 2, the cross-sectional thickness of the micro-arc oxidation film is about 50 microns, and the surface is black; the corrosion resistance of the film layer and the substrate is measured and compared with the Tafel polarization curve, and the corrosion current of the film layer is 100 times lower than that of t...

Embodiment 2

[0033] 1. Mechanically polish the surface of 30C rMnSi alloy steel products, and then carry out degreasing and decontamination cleaning.

[0034] 2. Configure the following electrolyte: sodium aluminate 8-20g / l, sodium dihydrogen phosphate 1-3g / l, sodium silicate 28-60 g / l, molybdic acid

[0035] Sodium 2-8 g / l.

[0036] 3. Use 30CrMnSi alloy steel products as anode for micro-arc oxidation treatment, voltage 400-600v, current density

[0037] 10-20A / dm 2 , process for 15-30 minutes.

[0038] 4. Clean and dry the products with oxide film formed on the surface.

[0039] 5. Characterize and test the steel sample with the film layer. The cross-sectional thickness of the micro-arc oxidation film layer is about 45 microns, and the surface is black, which is similar to figure 1 Similar; use Tafel polarization curve to measure and compare the corrosion resistance of the film layer and the substrate, the corrosion current density of the film layer is 8.162×10 -7 A / cm 2 Ratio mat...

Embodiment 3

[0041] 1. Mechanically polish the surface of T10 carbon non-alloy steel, and then carry out degreasing and decontamination cleaning.

[0042] 2. Configure the following electrolyte: sodium aluminate 15-30g / l, sodium dihydrogen phosphate 5-10 g / l, sodium silicate 56-96g / l, sulfuric acid

[0043] Sodium 0.5-1 g / l, sodium molybdate 2-8 g / l, sodium pyrophosphate 4-8 g / l.

[0044] 3. Use T10 carbon non-alloy steel as the anode for micro-arc oxidation treatment, voltage 400-650v, current density

[0045] 10-20A / dm 2 , process for 15-30 minutes.

[0046] 4. Clean and dry the steel with oxide film on the surface.

[0047] Characterization and testing were carried out on steel samples with a film layer. The thickness of the micro-arc oxidation film section was about 40 microns, and the surface was black, which was similar to that of figure 1 Similar; use Tafel polarization curve to measure and compare the corrosion resistance of the film layer and the substrate, the corrosion poten...

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Abstract

The present invention relates to the steel surface intensified machining technique, and specifically refers to a method for directly generating a black corrosion-resistant micro-arc oxidation film layer on the steel surface. Firstly, the surface of a steel product is mechanically polished, and then is cleaned to remove oil and stains. After that, the steel product is placed in an electrolyte solution to serve as an anode for the micro-arc-oxidation treatment. In this way, the steel product with the black micro-arc oxidation film on the surface thereof is simply cleaned and dried. The method is characterized in that the electrolyte solution basically comprises the following components: 6-32 g / l of sodium aluminate, 2-96 g / l of sodium silicate, and 0.05-10 g / l of sodium dihydrogen phosphate. According to the technical scheme of the invention, a black oxide ceramic film is directly generated on the steel surface.

Description

technical field [0001] The invention relates to a steel surface strengthening treatment technology, in particular to a new preparation process of a ceramic coating on the surface of a steel material, in particular to a method for directly forming a black wear-resistant and corrosion-resistant micro-arc oxidation film on the steel surface. Background technique [0002] Due to its high strength, high toughness, easy processing, and low cost, steel materials have become the most widely used metal materials in industry, but they are prone to rust and wear; the selection of special high-quality corrosion-resistant and wear-resistant steel can effectively solve the problem of corrosion and wear. Wear problems, but often the development cycle is long; the surface strengthening treatment of steel materials, especially the surface ceramicization can effectively improve its wear resistance and corrosion resistance. [0003] Micro-arc oxidation technology, also known as plasma electrol...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C25D11/34
Inventor 王云龙王淼朱林中张琪李明良汪浩
Owner JIANGSU UNIV
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